What Are The Common Types Of Oil Filter Failures And How To Prevent Them

What Are The Common Types Of Oil Filter Failures And How To Prevent Them

Oil filters are responsible for supplying filtered and clean oil to your equipment’s important components and parts.

There are different types of oil filters that perform different functions, but one common element among all oil filters is that they all are used to ensure that quality lubricants are being supplied to all the essential parts of your equipment so that it works properly.

So if there is a problem with your oil filters then it will lead to bigger problems as proper lubrication will not reach your equipment hence oil filter failure will lead to complete equipment failure.

Hence it is important that you know the common ways oil filters can fail so that you can detect them easily and avoid bigger filtration problems. Also, it is important that you buy your oil filters from an authentic industrial oil filter supplier.

Also Read: Factors You Need To Consider When Choosing A Lubricant

If you want to increase the lifespan and efficiency of your equipment then you need to be proactive at detecting common oil filter failure on time so that you can take the right measures.

In this blog post, we will outline the common types of oil filter failure and their solutions.

Channeling

The most common type of oil filter failure is channeling, which is also known as media pore erosion.

In challenging the filter screen or weave is bombarded by high-speed abrasive particles such as wear metal or sand.

All these particles slowly erode the oil filter material and enter your equipment system by lodging into the filters’ pores.

So if you see an upward trend in the number of large particles in your particle count test this is an indication of channeling.

You can prevent this failure by maintaining and checking the equipment’s seals and gaskets.

Fatigue Cracking

Another type of oil filter failure is fatigue cracking, also known as matrix deformation. In this failure, the oil filter weaves wraps due to operational stresses such as harsh cycle shifts of flow and pressure.

Fatigue cracking will make the oil flow bypass the filter and will let the contaminants enter your equipment’s system.

This oil filter failure will increase the particle count in your oil. This type of contamination will lead to the poor function of the equipment and will decrease the lifespan and efficiency of your equipment.

Hence to avoid this oil filter failure you will have to do regular maintenance and analysis of your equipment and its parts.

Blocking Or Plugging

Another common oil filter failure that you will have to deal with is plugging. If the filters are overworked without a timely oil change and proper maintenance then they will degrade over time.

If the oil filter has worked for a prolonged period of time without any change or analysis then it will further increase the chances of plugging. An increase in plugging leads to carbon sludge and varnish. The contaminated filters can also affect the oil flow and restrict the filtration process.

Since plugging is caused by the consecutive work of the oil filter, by replacing the oil filter you can reduce this problem.

Media Migration

Media matrix rapture or media migration oil filter failure is very similar to fatigue cracking. The only difference is that instead of wrapping the oil filter and bypassing them, the high flow and pressure partially destroy the filter and rupture the material out of the oil filters’ structure.

Moreover, the normal contaminants don’t get caught in the filter, so new contaminants are introduced into your equipment’s system in the form of failed filter pieces.

Media migration is the worst type of filter failure as it essentially is the other three filter failures happening simultaneously, hence it is difficult to detect immediately.

You can prevent media migration by conducting daily visual inspections of the system, observing pressure and flow behaviour and by performing regular routine maintenance activities such as installing oil filters and changing the oil.

About Micro-Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalised service to our diverse customers.

Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Why Water-Oil Separation Is Crucial For Industrial Settings

Why Water-Oil Separation Is Crucial For Industrial Settings

Water contamination is usually known as the scourge of any machine. The eternal battle continues between lubricant technicians in the wet process industries such as paper and pulp. The competition between outdoor machine applications such as construction and mining and frequent machine washdowns like food processing never seems to come to an end. However, water contamination hazards are not only limited to these industries. They affect all kinds of plants and industries.

Both oil and machines are affected by water. Water promotes the oxidation of lubricants base oil and releases additives that attract water. Later, the water settles towards the bottom of the sump. Water hydrolyzes additives which affect the performance of machines. In some cases, this hydrolysis can produce highly corrosive by-products.

Resultantly, lubricants degraded by water cannot lubricate and protect the machine efficiently. This inefficiency can lead to severe wear and tear.

Read More: What Causes Lubrication Failure?

Water Induced Wear Mechanisms

Common water-induced wear mechanisms include:

Rust And Corrosion

For the production of iron oxides, water attacks steel and iron surfaces. Water binds with the acids in the oil to boost its potential to attack ferrous and non-ferrous metals. As a result, the surfaces deteriorate rapidly in the presence of rust and corrosion, which invite abrasive particles.

Rust is also abrasive. Abrasion exposes fresh nascent metal that deteriorates rapidly in water and acids.

Vaporous Cavitation

If vapor pressure reaches low-pressure points of the machine, such as the suction line at the pump, then vapor bubbles expand.

Vapor bubbles need exposure to high pressure suddenly, such as in the load zone of a journal bearing. The water bubbles contract at high pressure and go back to the liquid state.

Consequently, water droplets impact parts of the machine with force in the form of needle-like micro-jets. This damages the machine and causes erosion and localized surface fatigue. Water contamination also gives the oil the ability to entrain air and increase gaseous contamination.

Film Strength Loss

With elastohydrodynamic (EHD) contacts, the pitch line of gear tooth, and rolling bearing, the strength of lubricating film increases. The increase in the film is due to the viscosity of the oil, which increases with pressure. However, water does not possess the same property. The viscosity of water remains constant and drops slightly with the increase in pressure.

Accordingly, the addition of contaminants in water increases contact fatigue and surface-to-surface contact. In high-pressure zones, tribo-chemical reactions cause blisters and embrittlement.

Managing Water Contamination

One of the most effective ways to prevent water contamination is to keep water out from the oil. Water makes its way into reservoirs or sumps where machines interface with the environment.

Tips to keep oil void of water are as follows:

  • Mange new oil efficiently
  • Use high-quality shaft and wipe seals
  • Avoid sprays with high pressure in areas near seals if possible
  • Maintain heating/cooling and steam water system seals

Gravity Separation

Water has a higher specific gravity than hydraulic fluids. Due to its high gravity, it settles down at the bottom of the reservoir. The effectiveness of gravity separation improves by using a cone-shaped tank and increasing the fluid temperature. However, gravity separation is not capable of removing dissolved water completely.

Centrifugal Separation

The spinning of fluid can magnify the difference between the specific gravity of water and the fluid. Centrifugal separation removes free water more rapidly than a gravity separator. Moreover, centrifugal separators can remove emulsion water based on the relative strength of centrifugal force and the emulsion of the separator.

However, centrifugal separators cannot remove dissolved water.

Vacuum Distillation

This technique can remove emulsified, free and dissolved water. Vacuum distillation units work by effectively boiling water at 150 to 160° and distributing oil over a large surface. Vacuum distillation also removes solvents, fuels, and refrigerants. However, additive vaporization can occur with this technique.

Conclusion

Water contamination can become a severe threat to machines. Machines can become vulnerable to deterioration due to the contamination of water. You should try to keep water away from the oil of your machines. So, technicians should be requested to remove water from the machines.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.

Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Benefits Of An Oil Bulk Storage System

Benefits Of An Oil Bulk Storage System

Any industry that undergoes a tremendous amount of work every day and involves many machines depends on an efficient lubrication system. The need for an efficient lubrication system is important because it helps in reducing downtime, improves operating profitability, and increases the overall efficiency of the operation of that industry. However, lack of proper lubrication and the inability of oils at the time of need can cause downtimes and might lead to significant loss in the industry.

Keeping the need for lubrication under consideration, it has become necessary to make sure that all the lubricants and related products are readily available. This is necessary to avoid hurdles in the hour of need as bulk oil storage makes it possible to make readily available all the necessary lubricants.

In the past, people used to store lubricants in drums of 55 gallons or more. At that time, it was considered to be the simplest and most efficient way of keeping the lubricants and delivering them wherever necessary.

However, storing the lubricants in the drums increased the risk of contamination and human error and caused other safety issues. Therefore, some other method was required where lubricants could be stored for a long time without any potential risk of contamination.

That is where the bulk storage system for lubrication played its active role to have a central location for all the lubricants. It also helps in reducing contamination and aids in the easy dispensing of lubricants. This blog post also highlights the importance and benefits of keeping the lubricants and other oils in bulk systems.

The Bulk System Is Visually Intuitive

Previously lubricants were stored in drums, and drum labels were hard to read. This often made it difficult for the workers to locate a certain type of lubricant based on its name, viscosity, date code, manufacturer, equipment application, and so on.

Moreover, the labels on the drums easily faded, making it unreadable or unexplainable which lubricant was in that drum. All this difficulty in reading led to the usage of the wrong oil in the wrong type of machine. Therefore, such wrong applications led to costly and potentially dangerous safety issues and errors.

On the other hand, the bulk storage system uses color-coded options to make lubrication more visually intuitive and easier to read for everyone. They eliminate any guesswork from the maintenance process and also avoid any cross-contamination.

The labels on bulk storage systems are easy to read and consistently placed. The workers have to spend less time finding the right type of lubricant for a particular machine, and therefore, ensure that the right lubricant goes to the right machine at the right time.

It Reduces Labor Costs

A bulk lubrication storage system also reduces labor costs because it eliminates the continuous removal and replacement of the gallon drums. In a bulk storage system, less time is spent on such types of chores, and that reduces the labor cost significantly.

It Eliminates Contamination

Contamination is the enemy of proper lubrication, and it is even more common in drum storage systems. Bulk storage lubrication systems avoid contamination because they are properly stored. Many people have this misconception that new oil is clean oil. However, this is not the case.

In the drum system, drums are sometimes left partially open, which are exposed to the environment and provide a breeding ground for contamination. Moreover, improper storage environments, temperature fluctuations, and exposure to moisture and dirt can cause significant contamination in the lubricants.

On the other hand, bulk storage systems provide a centralized hub for the proper storage of lubricants and avoid any kind of exposure to moisture and dirt. They are compliant with the cleanliness, and reliability and thus avoid any type of cross-contamination or environmental contamination.

Final Words

A bulk storage system can provide better safety and reliability. It helps in using the correct type of lubricant in the correct machine due to the easily readable codes. Moreover, the reduced risk of contamination also makes it one of the best methods to keep your lubricants.

About Micro-lube

Are you looking for a wide range of lubricants and related products? Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Contact us for more information.

Conveyor And Chain Lubrication Systems

Conveyor And Chain Lubrication Systems

Every industrial machine requires a proper lubrication and oiling system to function properly. If you don’t pay heed to proper lubrication techniques, your machine can go into premature failure. Like any other piece of machinery, conveyor chain systems also require a proper lubrication system.

They are one of the main components of any machine, and without them, your machine won’t function properly. Therefore, taking proper care and applying heavy oil and grease will reduce the chances of friction between its parts.

Therefore, you should know all about the conveyor chain lubrication system to prevent premature failure. This blog post highlights all you need to know about conveyor chain lubrication systems and how timely lubrication can minimize the impact on the machine.

What Is A Conveyor And Chain?

A conveyor chain system includes a series of bearings held together by constraining link plates. There is a pin and a bush on which the chain roller revolves. Because most conveyor systems involve bearings, being constantly in motion at high speeds can cause incredible friction. This friction can cause industrial machines to overheat and lead to self-destruction.

A thick layer of oil or lubricant between these metal components can keep them from heating up due to friction. Machine parts, such as its bearings, should have an optimum amount of lubrication so that they can run effortlessly and smoothly for years. The absence of proper lubrication can compromise the quality of the metallic components of the conveyor system.

How Does Ensuring Proper Lubrication Help Conveyor Chain Systems?

In most cases, conveyor chain system issues are caused by improper lubrication. Oiling your industrial machines and providing them with enough lubricant is necessary so that the two surfaces can slide smoothly against each other, rather than scrape harshly. In the case of conveyor change systems, using lubricants such as oil or grease can reduce the friction to a greater level. It aids in the smooth running of the chain roller.

How Do You Lubricate A Conveyor Chain System?

A conveyor chain system consists of a series of bearings, pins and linkages that are constantly in motion. They run on a track with the help of electric motors which is why they effectively require lubrication after some period.

However, the bearings can become sloppy and not work properly due to overloading or lack of lubrication. On the other hand, a proper lubrication routine can drastically improve the conveyor system’s life and help it last about 10 to 20 years easily.

Using the proper oil lubricants and grease is the most obvious necessity for lubricating the conveyor chain system. Apart from lubricants and grease, you might also need a brush-style lubricator that works best for the pins inside the chain. The brush can apply an adequate amount of oil to the pins, bearings, and chain linkages.

If you are using oil on your conveyor chain system, you should know its viscosity. Its viscosity will determine whether a certain lubricant is suitable for a particular application or not. Viscosity is the measure of a liquid’s resistance to flowing on a surface.

Moreover, you also have to consider the temperature of your surroundings when picking up the type of oil for your conveyor chain system. As the temperature increases, the viscosity of the oil will decrease. So you have to consider an oil whose viscosity will suit the requirements of your machine. Overall, the oil should be thick enough to maintain a film over the machine’s components that need to be protected.

About Micro-Lube

Micro-Lube is your one-stop solution for all your conveyor chain system lubrication needs. Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to its diverse customers. Contact us for further information.

What Are The Benefits Of Regular Oil Analysis?

What Are The Benefits Of Regular Oil Analysis

Performing regular oil analysis on your lubrication system provides you with valuable insight into the operating levels of your heavy machines and the lubricant flowing through them.

If you are not performing regular and consistent oil analysis then you are putting the efficiency and productivity of your machines at risk.

Regular oil analysis is important but keep in mind that using proper industrial lubricants and industrial oil filters is also important for keeping your machines in good working condition.

Also Read: How Industrial Lubricants Enhance The Lifespan Of Machinery

As we all know that lubrication plays an important role in keeping your industrial plant running at its best, hence taking care of your machine’s lube system means that you are taking care of your entire industrial plant’s machines.

Therefore performing regular oil analysis on your machines will help you to avoid component failures and will also keep all your industrial machines in good working condition.

From determining the additive levels to detecting coolant and fuel leaks, regular oil analysis will diagnose a bunch of issues that will help you prevent failures and breakdowns.

There are many advantages of regular oil analysis but one of the top advantages of constant oil analysis is that the data you get from it helps you move toward a solution that will eliminate lubrication issues.

There are many other benefits of regular oil analysis as well, in this blog post we will outline the top 2 benefits of performing regular oil analysis for your machines.

It Helps You Detect Problems Before They Occur

The biggest advantage of regular and consistent oil analysis is that it will help you detect problems in your machine even before they occur.

So, when you know a problem might occur in your machine ahead of time you can fix it and save money and time.

Regular oil analysis will provide you with an in-depth view of all the lubricants in your machine and with consistent testing you can identify the small issues in your machines and fix them before they become bigger problems.

You can even detect different types of wear and tear in specific areas of your industrial machines through oil analysis. Other issues with the filtration system, such as combustion soot contamination can also be identified with constant oil analysis.

Improper filtration and lubrication can cause multiple problems in your machine that can lead to expensive and extensive repairs.

But with regular oil analysis, you can pinpoint the potential problems areas in your machine and fix the problems beforehand which will save you from costly repairs.

Fewer Repairs And Less Downtime

The majority of problems in industrial machines and equipment start small and grow increasingly worse over time.

Bigger problems mostly require expensive and extensive repairs and often include a significant amount of downtime for your machines and business.

Hence when your industrial plant is not running at full capacity then it will impact the productivity and earning of your business.

But with regular oil analysis, you can detect the high level of wear and tear that signals the breakdown of internal parts beforehand.

Problems like increased additive levels, escalating trends in particle counts and even viscosity that lead to cross and external contamination can also be detected early with the help of regular oil analysis.

From internal issues such as coolant leaks or wear in different parts of the machine to outside contamination, regular oil analysis will help you detect all such issues ahead of time.

So by analyzing the lubricants in your industrial machines regularly, you will be able to catch the issues earlier and will be able to fix the problem before it needs extensive repairs and all of this will minimize the overall downtime of your business.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.

Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

What Causes Lubrication Failure?

What Causes Lubrication Failure?

Big industries require bigger machines, and to run those machines, they require effective lubrication. The absence of lubricants makes it harder for your machines to work properly, leading to their early corrosion.

Machines undergo extensive processes without a lubricant film; they might go into premature failure. The most common problem is surface degradation due to contaminants.

Another type of problem that happens occasionally is the failure of bearings. It is one of the problems that is caused by material fatigue. Apart from this, many other problems happen with the machines due to lubrication failure.

What are the causes of lubrication failure, and how can you prevent them? This blog post will help you understand the different causes of lubrication failure and what you can do to avoid them.

Water Contamination

One of the biggest causes of lubrication failure is water contamination. Water contamination can cause catastrophic failures in any machine, the most common result of water contamination is rust. This is due to the oxidation process on the surface of iron or iron alloys.

Therefore, exposure to moisture and water content must be avoided at all costs. Lubricants must be covered properly when not in use, and the machines must be kept dry to avoid any water contamination.

Other Types Of Contamination

It is not just water contamination that can cause lubrication failure, but other types of contamination can also be responsible for a machine’s failure. Contamination is any unwelcome foreign substance that gets into a bearing’s lubricant. These substances might include dust, dirt, steel chips, wooden particles or any other contamination from your working areas, or even dirty hands and tools.

Therefore, special care must be taken to avoid any contamination in the lubrication process. The machines and the area where the machines are working must be cleaned thoroughly.

Improper Lubrication

Some studies show that up to 80% of machine failures are caused by improper lubrication. It includes wrong lubrication type usage, insufficient lubrication, or excessive temperature that might degrade the lubricant.

Therefore, you must hire lubrication technicians who know which lubricant is effective for that machine and how to properly lubricate it. Moreover, they must also know how to store different lubricants to avoid water contamination or any other type of lubricant degradation. Incorrect decrease base, the use of grease when you should be using static or circulating oil, or over lubrication can also affect the machine and lead to lubrication failure.

Machine Fatigue

Excessive load on the machine, continuous running without proper lubrication, and similar things can fatigue the machine. This leads to fracturing the running parts and its surfaces. Moreover, lack of proper lubrication also leads to machine fatigue.

All this must be avoided at all costs. If you notice any increase in the vibrations and noise of the machine, it is better to check it as soon as possible.

Prevent Failures

Keeping yourself aware of the potential reasons behind a machine and lubrication failure is necessary to prevent those failures. Apart from the factors mentioned above, over-heating, electrical damage, and improper machine mounting can lead to bearing and lubrication failure. If you experience any problems with your machine, it is best to call a professional lubricant expert who can assist you in the process.

About Micro-Lube

Micro Lube is a leading and diversified maintenance company associated with several supreme quality filtration and lubrication products. At Micro-Lube, we provide:

  • State-of-the-art industrial filters
  • Lubricants
  • Oil handling equipment
  • Other equipment maintenance systems that are designed for both commercial and industrial applications

We have built our reputation on delivering affordable and personalized services to our customers.

Our mission is to serve commercial, industrial, and manufacturing industries with the best possible products and services which deliver consistent performance. Our existing client base has been with us for over 20 years, and we look forward to building long-term business relationships with new companies looking for professional and personalized maintenance services based on the latest research and development findings.

Our expert team can help you apply the correct lubricants to your machines while making significant cost savings and improving your equipment’s reliability and efficiency. Contact us here for further information.

Properties Of Turbine Oil

Properties Of Turbine Oil

Industries are focusing on using healthier lubricants and high-quality oils for the longevity of their machines. The use of the best oil is necessary for the effective operation of machines, as without it, a machine doesn’t perform up to its best.

Turbine oil is always in demand among industrialists due to its tremendous uses and efficacy. It has superior properties, which are critical for industries. It can last from 5 to 15 years, depending on the usage and the quality of the oil.

However, because of recent high costs and sustainability issues, rising demand for using high-quality and more sustainable lubricants and oils can be seen. Such oils must perform well for years without degrading the quality of the operations or machines.

Therefore, knowing the properties of turbine oil is necessary to know which one will last for a longer time. This blog post mentions the top properties of turbine oils for their smooth functionality.

Better Oxidation Stability

Oxidation can damage the machine and affect the functionality of a machine. It occurs when oil molecules react with the oxygen molecules. It can be the main reason for the malfunctioning of the turbines and other major components. Moreover, oxidation might also lead to the formation of harmful acids and other compounds.

Therefore, one of the best properties of effective turbine oil is its better ability to withstand oxidation. Such lubricants don’t oxidize quickly and give excellent results.

Appropriate Viscosity

There are certain factors of the machine or turbine which are helpful to determine the viscosity of the turbine oil. Ring bearings, functions, and pressure are just a few factors that determine the viscosity of turbine oil.

Viscosity is one of the critical factors in determining the suitability and efficacy of oil. Therefore, you must do thorough research before opting for a turbine oil to ensure it has the required viscosity to meet your needs.

Resistance To Foaming

Foaming and frothing are not good for oil and lubricants. The occurrence of foaming and frothing might lead to continuous contact with the air and thus, promote oxidation. This oxidation can lead to numerous other issues such as residue build-up.

Therefore, a good quality turbine oil has the ability to resist foaming and frothing. Thus, this prevents it from altering its properties and leads to better machine performance and output.

Better Stability

A good oil is stable but what does it mean to be stable?

It means that a certain oil has the ability to retain its properties for a long time and thus, deliver better results. The contaminants are removed continuously. It means that the oil can deliver excellent performance for years. Therefore, buy a high-quality turbine oil that can maintain its properties for years.

Deaeration

Just like you want to ensure that the water molecules are removed from your oil, getting air removed is also necessary. Air can cause problems in the turbines and machines. This might lead to wear and tear to the bearing and bumps of the machines.

Therefore, it is better to choose a turbine oil with deaeration properties. It is necessary to remove the air from the oil to prevent the build-up of oil/air emulsions within the turbines.

Anti-Corrosive

Another important property of turbine oil is that it must be anti-corrosive. Corrosion occurs due to the presence of oxidative materials in the oil. Rust happens because of the presence of water and air in the oil. A good quality turbine oil has an anti-corrosive property, and it doesn’t cause rust or corrosion on metals.

Final Thoughts

Turbine oil with the right properties is beneficial for the longevity of your industrial machines. A good-quality turbine oil prevents rust and corrosion and keeps the machines in healthy condition for years. Therefore, you must look for a reliable lubricant partner from where you can get high-quality turbine oils.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.

Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. If you want any consultation for lubrication or need premium quality oils and lubricants, contact us here.

The Importance Of Effective Oil Sampling

The Importance Of Effective Oil Sampling

Oils and lubricants play an important role in maintaining a machine. We all know and understand the benefits of a good oil or lubricant for our machines. However, many industrialists do not know the benefits of oil analysis or oil sampling.

Oil analysis and oil sampling terms are used interchangeably, and both are used to analyze the contaminants, properties, and wear debris of the lubricant.

Conducting regular oil sampling or analysis is important to ensure that the lubricant is in the condition to be used in any machine. This routine oil analysis or oil sampling is an effective way to determine optimum change intervals.

Just like using quality industrial lubricants is important for the health of your machines, conducting regular oil analysis and oil sampling is also important for them.

This blog post highlights why it is important to conduct regular oil sampling and analysis and how it can benefit your machines.

How Is Oil Sampling Done?

If we take a cursory look at oil sampling, it is a method of conducting oil analysis and checking the oil condition to determine whether it can be used as lubrication or not.

It must work according to expectations. Oil sampling is also called oil analysis and includes checking the following three properties:

  • Fluid properties
  • Contamination
  • Wear debris

These properties are checked in each oil analysis procedure, which determines the oil’s performance level. Each batch of oil is QC tested, and its performance is analyzed.

Benefits Of Oil Sampling

It Helps In Enhancing The Equipments Lifespan

One of the biggest benefits of oil sampling is that it helps in enhancing the equipment’s lifespan. If the lubrication you use in any certain machine is up to quality standards, it will perform well in removing the dirt, contamination, and debris from the oil.

Such contamination can affect the optimal performance of the machine. Excessive wear and tear can reduce the machine’s age, cause downtimes, and might affect your overall business.

It Tells About The Lubrications Condition

The main purpose of oil sampling is to check the lubricants condition. It helps you decide whether the oil can be used any further or not. Oil sampling also helps you estimate the lifetime of a particular type of oil.

It helps you understand how long a certain lubricant can last before it needs to be changed. The period of effective performance is different for different oils. This period can be determined by the process of oil sampling, which might help you decide which oil needs changing.

It Extends The Lubricant’s Life

Another great benefit of the oil sampling method is that it extends the life of the lubricant. How? The process of oil sampling doesn’t only involve analyzing it, but also treats the oil if possible.

Oil sampling monitors the oil’s condition and, if necessary, treats and cleans it. Through this, you can reuse the oil in the machine without having to invest in a new one. This also makes the oil change intervals longer.

It Indicates A Machine’s Wear And Tear

When a machine is undergoing a lot of stress. An unhealthy machine will create wear particles at an exponential rate. If the particle rate observed is quite high during the sampling process, it means that the machine is undergoing a lot of wear and tear. This early indication of its condition by analyzing particles can help you take the necessary actions on time. It can also help in avoiding machine failure.

Final Thoughts

Oil sampling is vital to the predictive maintenance of machines. It helps in keeping industrial machines in perfect condition for years by changing the oil at regular intervals and avoiding wear and tear.

About Micro-Lube

Get your oil services from Micro-Lube. Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. We provide:

  • State-of-the-art industrial filters.
  • Lubricants.
  • Oil handling equipment.
  • Other equipment maintenance systems designed for both commercial and industrial applications.

Experiencing operational issues regarding lubrication, filtration, or preventive maintenance? Contact us here for further assistance. Moreover, check out our products here.

Lubrication Strategies For The Cement Industry

Lubrication Strategies For The Cement Industry

Lubrication in the cement industry is difficult not because the machines are complicated but because of the environment they have to operate in. The working conditions can vary from season to season depending on the plant’s location.

The worrying factor is that lubricants like oil and grease that work well on similar machines, might not be as effective in some of the conditions that the cement industry often faces. So, lubrication strategies and lubricating frequencies that work well for other industries can be a wrong fit for the cement industry.

The unique environment and nature of cement plants require unique lubricating strategies to achieve the desired results. The following blog post enlists top lubrication strategies that work for the cement industry.

Transporting Raw Materials

Generally, a cement plant is near or adjacent to a quarry. The raw materials are transported from the quarry to the cement plant and then to the large storage hoppers. The mode of transportation is often conveyors, with belt conveyors being the most common type used.

Even if the materials are carried from some distance, there are still a lot of conveyors involved in the process. These conveyors are driven by electric motors, some of which are largely due to the power needed to pull the belt.

The larger belts require infrequent greasing because they have grease nipples. They have greasing bearings on both the drive and no drive end along with tension rolls.

Many different types of cement lubricants are found efficient for greasing these conveyors but what matters is the greasing frequency. Only optimal greasing can help keep the dust and unwanted particles out of the machines and reduce wear rates.

Greasing Frequency

In cement plants, greasing is a seldom phenomenon due to the location of the plant and distance from the ground. Lack of labour availability can also add to the problem.

The use of a greasing system that uses a central reservoir and feeds through numerous points is preferable in these circumstances. However, in a cement plant, the pipe runs are long and you may need various greasing systems working together.

The other option is to use a single-point grease lubricator attached to each bearing. These lubricators help you grease according to the required time and bearing size.

Lubricating Gearboxes

Conveyors are driven by various types of reduction gearboxes adjacent to the electric motors that won’t protrude excessively.

Gearboxes and bearings can also be found in several crushers within the section of the quarry where materials are fed to be processed. These components face issues in terms of dust as conveyors do. Since the bearings are located close to each other in the centre, therefore, centralized greasing systems are commonly used. It ensures that the grease reservoir is easily housed in and pipe runs are not too long.

So, lubricating them properly is also needed for the proper functioning of the cement plant conveyor system.

Also Read: Top 4 Tips To Properly Maintain Your Machines Bearings

Open Gears

There are different open-gears associated with the cement plant. Along with specific lubricants and automation types. The main requirement for these open gear lubrication systems is that the lubricant must be able to adhere to the entire revolution of the driven gear. Only then it will be able to provide the required protection.

About Micro-Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.

At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more.

Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Why Is It Important To Lubricate Your Automatic Equipment?

Why Is It Important To Lubricate Your Automatic Equipment?

Thanks to numerous benefits of automated machines, the world is moving towards automation. Many manual machines are being replaced by automatic machines.

In industrial facilities, you might see huge and small automatic machines that work on artificial intelligence (AI) and don’t require the supervision of a technician or worker.

However, just like manual machines and equipment, automatic machines also require proper lubrication in order to work efficiently.

Typically the lubrication of your automatic systems is achieved by an NGEO (natural gas engine oil) that has the viscosity grade of SAE 30 or 40.

Automatic equipment is very expensive and is a very important part of your business. Hence, it is imperative that you ensure the machines are properly maintained.

You can achieve this goal with proper maintenance and lubrication of your automatic system’s components and can also increase their productivity and performance while reducing their repair costs.

Lubrication is one of the most important and crucial preventative maintenance steps to maintain your fleet’s life and productivity. Hence make sure that you buy the right lubricant from an authentic industrial lubricant supplier.

Also Read: Types Of Lubricants And Their Uses

As compared to manual lubrication, automatic lubrication provides more consistent lubrication on a frequent basis.

Automatic lubrication creates a lubrication balance. A surplus of lubrication can cause wear and tear while lack of lubrication can cause the machine to overheat damaging its seals.

Hence instead of letting your automatic system die out, it is better that you improve the productivity and functionality of your system with automatic system lubrication. Here is why you should never shy away from spending some extra money to ensure the proper lubrication of your automatic equipment.

Increases System Reliability

When it comes to your business it is the automatic systems that run the show. So the reliability of your system is always going to be a huge concern. An improper lubrication program will result in system downtime but if you incorporate a well-designed lubrication system for your automatic system, then you can achieve increased system reliability.

With a proper lubrication program you will get the right amount of lubrication to reach the critical areas of your automatic equipment. Hence all parts of your machine will get lubricated and this will improve the reliability of your system.

However, if you can, it is best to use an automatic lubrication system for your automatic system. This system offers monitoring options that will alert your technician if a problem occurs with your lubrication system.

So with the right amounts of lubrication reaching your automatic system, you can improve the general performance and functionality of your system.

Increases Energy Efficiency

It is very important to employ environmentally friendly practices when it comes to your industrial systems as these practices will prove to be energy efficient. Automatic system lubrication ensures that your equipment won’t get stuck in a technical fault and won’t spin out quickly.

Most manual lubricants are derived from oils used to produce fossil fuels and using fewer lubricants tends to be better for the environment.

Hence, with an automatic lubrication system, your automatic equipment will not only get less lubricant more frequently but will also make sure that your equipment will get a variety of oil lubricants and will reduce the wastage of lubricants.

So overall the automatic lubrication system will save more energy and will protect the environment at the same time.

About Micro-Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.

At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more.

Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

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