The presence of contaminants such as water and particulates can badly affect the ability of lubricants to prevent wear. When the size of particles exceeds the running clearances between sliding surfaces, the wear rate increases rapidly. Particulates, therefore, is one of the reasons the service life of your lubricated equipment doesn’t meet the expectations.
Lubricant cleanliness is a broad term that usually refers to the absence of various contaminants. So far as the measurement is concerned, 1 microscopic particle is considered the most alarming form of contamination in lubricants. The presence of contaminants can seriously damage the bearing surface and decrease the service life your machines. It is also one of the most common reasons why industries face unexpected breakdowns.
Lubrication plays a key role when it comes to industrial equipment maintenance. Almost every production plant and facility needs a streamlined lubrication process to keep operations up and running. It is estimated that companies spend, on average, only 3% of their maintenance budget on lubrication purchases, while lubrication-related tasks consume 40% of the total budget. If you want to get the optimum level of utility and reliability from your lubrication program, you have to consider a number of factors.
Competent managers and maintenance technicians put great emphasis on oil cleanliness. Most companies don’t pay due attention to oil cleanliness and its role in keeping industrial equipment in good working condition for a long period of time. Unprecedented technological advancements and evolving trends make it mandatory for companies to prioritize equipment reliability. This is why better asset performance has become a top goal of effective maintenance strategies.
Lubricant health is one of the key factors that determine equipment reliability and the life of machinery. The quality of your lubricants largely depends on the quality of your oil storage practices. Proper oil storage is vital when it comes to maintaining a healthy clean fluid. From bulk delivery and dispensing to the application, there are many factors to consider when implementing a lubrication strategy.
The use of industrial lubrication has been around for more than a thousand years; olive oil and fats were first used by Egyptians to reduce frictional heat in the hubs of wooden wheels used on chariots. It is critical to understand why lubrication still seems to be a prime concern in industries today.
Paying due attention to your lubrication processes from selection to application can provide numerous benefits. Selecting the right lubricants for your equipment can play a key role in achieving lubrication excellence. Low maintenance costs, equipment reliability, and increased productivity are major reasons why you should work towards implementing the right lubrication practices in your facility.
Constant maintenance is an inseparable part of any progressive industry operating heavy machinery. If you want to keep your equipment in good working condition, regular maintenance is inevitable. Needless to say that poorly maintained equipment doesn’t run efficiently and leads to unexpected downtime. The following are some useful tips that will help you extend equipment life and improve your operational efficiency as well as your bottom line:
Equipment reliability is what a company needs to keep running profitably and efficiently. To achieve this, it is imperative to set up and implement a practical as well as an effective preventive maintenance program.
If you find it problematic to implement and sustain an effective lubrication program, you are not alone. Many companies face numerous hurdles when implementing a dependable lubrication strategy. The absence of a change management plan and a lack of vision of the program's scope are the leading reasons why companies fail to do so.