Undoubtedly, clean hydraulic fluid is an inevitable part of any efficient hydraulic system. From possible machine destruction to reduced efficiency, oil contamination can lead to many disadvantageous situations. This is why many organizations put special emphasis on offline filtration systems, also known as filter carts or kidney loop systems.
Some companies give up on their oil analysis programs because they can’t achieve the desired results or apparent benefits. They take the samples and send them to the lab but still find it difficult to either identify or resolve the lubrication or maintenance-related issues.
The purpose of oil sampling is to use oil as a technique to uncover the performance of a machine. It can help maintenance teams achieve the highest level of equipment reliability in a cost-efficient manner. The initial samples help identify the machines with critical levels and establish a benchmark.
The process to remove dirt from oil involves considerable cost which can be hundreds of thousands of dollars per year if you own or manage a large plant or fleet operating in a not-so-clean environment. You might consider it optional to clean the oil before making it a part of your equipment. It’s possible to achieve oil cleanliness at affordable rates.
Most companies treat lubrication processes as trivial matters. As a matter of fact, grease-lubricated components lead to many tragedies around the world. From unexpected downtime and higher maintenance costs to personal safety risks, poor lubrication practices can create many problems down the road. It’s time for you to stop considering grease as a simple substance that is pumped randomly into equipment.
There is a correlation between safety and how well you manage your lubrication strategy. Many companies don’t realize how safety has anything to do with lubrication. Manufacturing is probably the most hazardous and dangerous industry where workers have to deal with hazards on a daily basis. Chemical exposure, slipping, tripping, and machinery interaction are some of the safety hazards that can be avoided through proper lubrication practices.
There are many organizations who fail to comprehend the significance of an effective lubrication strategy and how to apply the 5 R’s of lubrication. When it comes to implementing a world-class preventive maintenance strategy, companies must pay due attention to the following 5 R’s lubrication procedures
Safety is one of the most important considerations across all industries. It’s not wise to compromise on safety just to get a certain job done more quickly. Whether your equipment requires planned maintenance or an urgent repair, all kinds of maintenance activities must be carried out in a safe manner.
Do you have an old lube room that is dirty, dusty and wet? Widespread cross-contamination, the absence of desiccant breathers, and the same pumps removing oil from all the drums are serious situations that demand drastic improvements. An ill-organized lube room not only presents safety hazards to workers but also makes it difficult to achieve plant reliability.
Contamination in oil or lubricated systems is a common phenomenon in the industrial world from power generation and mining to pulp and paper. There are two different challenging tasks when it comes to improving lubrication processes. First, understanding the cleanliness requirements while focusing on the most critical wear components.