The process to remove dirt from oil involves considerable cost which can be hundreds of thousands of dollars per year if you own or manage a large plant or fleet operating in a not-so-clean environment. You might consider it optional to clean the oil before making it a part of your equipment. It’s possible to achieve oil cleanliness at affordable rates.
Most companies treat lubrication processes as trivial matters. As a matter of fact, grease-lubricated components lead to many tragedies around the world. From unexpected downtime and higher maintenance costs to personal safety risks, poor lubrication practices can create many problems down the road. It’s time for you to stop considering grease as a simple substance that is pumped randomly into equipment.
There is a correlation between safety and how well you manage your lubrication strategy. Many companies don’t realize how safety has anything to do with lubrication. Manufacturing is probably the most hazardous and dangerous industry where workers have to deal with hazards on a daily basis. Chemical exposure, slipping, tripping, and machinery interaction are some of the safety hazards that can be avoided through proper lubrication practices.
There are many organizations who fail to comprehend the significance of an effective lubrication strategy and how to apply the 5 R’s of lubrication. When it comes to implementing a world-class preventive maintenance strategy, companies must pay due attention to the following 5 R’s lubrication procedures
Safety is one of the most important considerations across all industries. It’s not wise to compromise on safety just to get a certain job done more quickly. Whether your equipment requires planned maintenance or an urgent repair, all kinds of maintenance activities must be carried out in a safe manner.
Do you have an old lube room that is dirty, dusty and wet? Widespread cross-contamination, the absence of desiccant breathers, and the same pumps removing oil from all the drums are serious situations that demand drastic improvements. An ill-organized lube room not only presents safety hazards to workers but also makes it difficult to achieve plant reliability.
Contamination in oil or lubricated systems is a common phenomenon in the industrial world from power generation and mining to pulp and paper. There are two different challenging tasks when it comes to improving lubrication processes. First, understanding the cleanliness requirements while focusing on the most critical wear components.
Having an effective lubrication strategy is imperative whether you run a food processing unit or a power plant. From the reception of new oils to dispensing, lubrication strategy should deal with each and every process. When dealing with lubricants, industries face many recurring problems that make it difficult for them to ensure equipment reliability and optimum performance.
Any lubricant in service or storage degrades over time. Fluid degradation can lead to many types of equipment failure. When in service, the fluid is subjected to a variety of conditions which can degrade its additive system or base oil. Contamination, moisture, heat, incompatible gases, and radiation are some of the elements that accelerate the degradation process.
The term oil analysis refers to the laboratory analysis of lubricant’s properties which provides a detailed view of what’s happening within your machine components during operation. It is a condition monitoring process where approximately 100 milliliters of an oil sample is taken from a machine while it is in use and subject to all kinds of internal elements such as a variety of chemicals. Examining used oils is a great way to understand contamination issues and current health of your equipment.