Lubrication plays a key role when it comes to industrial equipment maintenance. Almost every production plant and facility needs a streamlined lubrication process to keep operations up and running. It is estimated that companies spend, on average, only 3% of their maintenance budget on lubrication purchases, while lubrication-related tasks consume 40% of the total budget. If you want to get the optimum level of utility and reliability from your lubrication program, you have to consider a number of factors.
Simply put, you need to use the right lubricant, in the right quantity, at the right time and point while using the right techniques. To make this happen, your maintenance team should start from detailed mapping of all lubrication points. The criticality, lubrication requirements, and working condition of every point must be considered to improve the effectiveness of your efforts. From selecting the most suitable lubricant to final application, your team needs information to make the right decision at each stage.
Manual was the only way to lubricate bearings in the past. It leads to more than 50% failure of the lubrication due to the presence of too less or too much lubricant. Wiring systems were introduced to improve the effectiveness of lubrication processes; however, it causes complications in the form of power consumption and maintenance.
Lubricant contamination is one of the major concerns as it affects bearing life and increases the risk of failure. Preventing lubricant contamination is a challenge in manual lubrication systems. It is considered to be profitable for your facility to replace manual lubrication systems with smart machines and technology.
Automatic lubrication systems
Implementing an automatic lubrication system can provide numerous benefits such as less labor, oil cleanliness, reduced waste and risk of bearing failure. Automatic systems also provide environment-friendly lubrication methods. They help you meet necessary requirements mentioned earlier: a single-point automatic lubrication system delivers the right amount of lubricant at the right time and at the right lubrication point. When you rely on an automatic machine, it helps you reduce waste and risk of bearing failure.
An accurate and continuous flow of clean lubricant is one of the prime features of automatic lubrication systems. Labor savings is another benefit of deploying automatic lubricant systems. Maintenance personnel can free themselves from basic and time-consuming activities. Therefore, it is advisable to make the right use of technology to reduce production costs and improve equipment reliability.
While modern lubrication technologies provide a number of benefits and help you ensure equipment reliability, deploying automatic lubrication alone is not always a feasible solution to your lubrication-related problems. You must properly understand how to amplify the potential benefits of automatic technologies. If you are not sure what type of lubrication method is right for your equipment, consult a maintenance company.
Micro Lube is one of the most trusted sources for reliable maintenance solutions. From on-site inspection of equipment to a full range of lubrication systems, we have what it takes to dramatically improve your lubrication strategy. Contact us for more information!