Oil analysis is a preventative maintenance tool which is used for monitoring and evaluating the condition of lubricants and equipment. It's a process that's usually performed during regular predictive maintenance to determine meaningful and quantifiable data on grease and machine conditions.
It's vital to track the results of a particular machine's oil analysis samples from time to time. This will help you in establishing trends for eliminating expensive equipment repairs. The study of wear, tear, and damage in a machine is known as tribology. Tribologists are experts that perform, interpret, and explain oil analysis data.
Oil analysis is usually divided into three essential processes:
- Analyzing oil properties, including base oils and additives
- Analyzing contaminants
- Analyzing wear debris from machines
Oil analysis is a highly useful tool that lets you know about your equipments’ condition in real-time and helps prevent critical system failure. To know about this process in detail, let's discuss some of the frequently asked oil analysis questions:
Why Should I Perform An Oil Analysis?
Oil analysis enables you to maximize your machines' reliability and performance by identifying minor issues before they turn into catastrophic malfunctions. It's an increasingly effective method that can help you enhance oil drain intervals safely and, ultimately, your equipment's useful lifespan. In short, oil analysis can save you a lot of crucial time and money in the long run.
Routine oil analysis provides you with accurate data on your lubricant's condition, identification of contaminants, and machine wear.
Can The Oil Analysis Process Predict Equipment Failure?
Yes, the oil analysis procedure provides you with highly accurate information regarding both the unit and oil being tested. It can assist you in detecting critical equipment contamination and deterioration issues, and if not controlled, can result in severe machine failure or damage.
Why Is Lubricating Oil Testing Vital?
Adding the right lubricant to your engine is a simple yet increasingly important task that can enhance your machine's reliability and performance. Checking the brand, grade, and viscosity of incoming oil and inspecting it for contaminants and foreign particles can help reduce the chances of oil mix up and keep your equipment operating at maximum efficiency.
What Are The Steps Involved In Oil Analysis?
There are nine steps for achieving oil analysis success:
- Committing to an oil analysis program
- Developing a baseline for the current oil state, machine failures, and reliability
- Choosing an oil analysis laboratory
- Analyzing oil analysis equipment
- Choosing the test slate
- Finalizing oil sampling guidelines
- Analysis and results
- interpretation of oil analysis results
- Tracking the oil analysis program performance
What Are The Methods For Taking An Oil Sample?
- Three basic engine oil sampling methods that are widely used are:
- Sampling a pressurized line before the system gets filtered
- Utilizing drop tube method also called used oil analysis
- Getting an oil sample from a drain port while the engine gets drained
Why Are Oil Samples Taken From An Engine?
The reason is to break down the oil sample into parts per million ppm in a bid to determine the exact state of the engine. This is because all lubricated engine components experience wear and deposit a considerable amount of metallic particles in the oil.
Why Is Oil Sampling Vital?
Regular oil sampling is the key to achieving an effective maintenance program. Oil testing provides you with essential data that will help you determine your machine's condition. Frequent equipment inspections and oil analysis results will provide vital information about your oil and equipment state.
How Often Should I Take An Oil Sample?
Recommendations for oil samples are usually provided by the original equipment manufacturer OEM. You can follow their directions to develop your preventative maintenance program. Oil sampling intervals and frequencies can also be affected by several other factors, including:
- How critical a piece of equipment is for the production
- Environmental elements like hot and dirty operating conditions
- Shorter trips with heavy loads
- Increased idle times
Will The Oil Analysis Report Also Tell Me When To Change The Filter?
Yes, the oil analysis report will tell you about both the oil condition and when you need to change your oil filter. You may only need to change the oil filter and top off the oil level in some cases. In other cases, the report will inform you about replacing both the filter and oil simultaneously.
Micro-Lube is an expert industrial-grade filtration, lubrication, storage, and oil dispensing systems supplier based in Canada. Visit our website to learn about our quality products or contact us for free quotes.