Progressive companies implement plant maintenance to keep their production processes and equipment in good working condition and to achieve minimum breakdown. They keep their facilities and machines in such a condition that ensures optimum capacity without any interruption. The objective of a well-established maintenance department is to ensure optimum return on investment. Businesses that don’t pay due attention to their maintenance-related issues experience serious losses in the long run.
Plant managers go through a never-ending struggle with their plant lines. While equipment-based losses cause a serious dent in the bottom line, most companies don’t understand whether or not they should blame maintenance for losses.
Let’s think of a scenario where the power has shut down at your facility. Now, the power outage shouldn’t be an issue because you have a backup power generator. What if your backup generator doesn’t start or is not in condition to produce the optimum results due to lack of maintenance?
A loss usually refers to a situation in which you’re not producing a product at the most efficient and effective means possible. While some losses are inevitable, others can be driven out. A sound preventive maintenance plan can help you avoid losses such as spoilt material, failure to recover overheads, loss in production lines, process failures, etc.
Common Causes Of Equipment Breakdown
Whether you’re running a non-manufacturing facility or a manufacturing plant, it’s essential to keep your equipment running smooth. In a competitive environment, a business can’t afford to let poor maintenance make their plant experience costly repairs, lost business, unexpected failures, and compromised safety. Some common causes of equipment breakdown include:
- Absence of a well-thought-out lubrication strategy
- Failure to implement a sound preventive maintenance plan
- Overrunning machines
- Untrained machine operators and maintenance technicians
Businesses Fix The Problem, Don’t Prevent It
Your maintenance team can either perform repairs when equipment has already broken down or they can take a preventive approach to fix the problem before it even occurs. Reactive maintenance not only decreases asset life but also makes it difficult for organizations to repair machinery in a time-efficient and cost-effective manner.
You can end up spending a lot on emergency spare parts shipping and overtime. Therefore, it’s important to understand the importance of equipment reliability and the impact of downtime on your business.
How Preventive Maintenance Minimizes Plant Losses
Having a sound preventive maintenance plan will help you minimize plant losses. Prevention is always better than a cure. Preventive maintenance includes periodic inspection of equipment to uncover conditions that cause plant deterioration. The objective of preventive measures is to correct problems while they’re still in a minor stage.
Lubrication Is A Key component Of A Good Maintenance Plan
Lubrication should be a vital part of your overall maintenance program. From selecting the right lubrication products to proper storage, filtration and dispensing, your lubrication strategy must cover all important aspects. Dirty oil is a leading cause of equipment failure in manufacturing facilities. So, make sure to use recommended oil filtration systems to ensure oil cleanliness and equipment reliability.
About Micro Lube
Micro Lube is one of the trusted sources of lubrication and maintenance solutions in Canada. From premium quality lubricants to oil filters and storage products, we offer a comprehensive range of maintenance products to a broad range of industries. Browse through our website for more information!