Every industry in the world, from manufacturing and mining to power generation and paper, has to experience oil contamination and its consequences. It’s one of the most pressing issues for many maintenance experts around the globe. To make industrial life easier, it’s critical to first understand the cleanliness requirements and then to establish the right strategies to deal with oil contamination using the right filtration systems. Reducing stress and contamination on critical wear components will surely help businesses ensure equipment reliability and extended service life of equipment.
Oil contamination has many forms such as air, particulate, and water. These factors account for about 75% of wear that often leads to equipment failure and costly repairs. While progressive industries are constantly looking to extend the service life of their equipment and increase overall productivity, they still require training, awareness, and well-thought-out maintenance strategies to maximize oil cleanliness.
Contamination is unavoidable
Is it possible to avoid contamination? Whether your business is located in Canada or anywhere in the world, it’s impossible to avoid ingression of particulate and moisture contamination in equipment that uses hydraulic or lube oil. Needless to say that the cost of removing contamination from a system is much higher than the cost of preventing it. It’s advisable to focus on effectively preventing contamination. Here are some prominent contamination elements:
- Wear debris
Sources of contamination
There are many sources of contamination that can cause perpetual trouble. Some of them include:
- System maintenance
- Moving components
- New oils
- Storage practices
- Built-in contamination
- Hoses and pipes
Role of oil filtration systems
One of the most challenging parts in any maintenance strategy is the selection of the right filtration system. Since there’s no one-size-fits-all solution, make sure to choose appropriate maintenance products that suit your equipment and environment. As mentioned earlier, particulate contamination can cause physical changes in the oil and make them less effective. In order to avoid premature wear on your moving components, follow the following steps:
- Filter new oils
- Upgrade seals
- Use high-quality breathers
- Employ effective flushing practices for recently serviced or new equipment
- Utilize hydraulic cylinder rod bots
Don’t forget to determine the desired ISO cleanliness code you want to achieve before selecting a filter element. You should choose Y2K filters that offer a micron rating as small as the particle size with which you’re interested in filtering. Beta rating is another important factor, higher beta rating means an efficient filter element. It’s recommended that the element chosen is at least Beta 200 or higher.
Use Y2K filtration systems
When it comes to oil contamination, Y2K filtration systems are something you can’t afford to ignore. Purchase Y2K filter carts from a dependable supplier. Micro Lube is a top-notch maintenance company in Canada where we deliver high-quality lubrication products including Y2K filter carts. Our objective is to improve lubrication processes at your plant through good storage practices and oil filtration systems. Contact us for more information!