Industrial lubricants have a use every day in a variety of industries, from automotive to food & beverage. While their concept is simple enough, the impact they have on these sectors cannot be understated. Without them, industrial processes would slow down and production times would drastically increase. Here we will look at why these oils and greases are so important. In both largescale manufacturing plants and smaller shops alike. The importance of using quality industrial products such as greases and oils should never be underestimated. Even small slips can make all the difference between an optimized process running smoothly or grinding painfully to a halt midway through its cycle. With us, know why oiling components is important but how often operators should do it too. Keeping factories productive while avoiding costly breakdowns along the way!
Industrial Lubricants are an important part of keeping your engine running smoothly. They help reduce friction and wear, which in turn helps keep your engine running longer, making it more efficient and pollution free. However, it is important that you know how to prevent waste of Industrial lubricant so that it does not end up going through your drain or ending up in a landfill somewhere. You must make sure you have enough lubricant on hand. You can never have too much lubricant, but if you run out before you need it, there will be no way to fix the problem until you get more! Keep a spare container handy, so you never run out when you need it most. Always check for leaks. A good way to check for leaks is by using a flashlight and looking for bubbles coming out of your machine or car engine during operation hours (when the lights are on). If any leaks are present, excessive wear could occur throughout the machine or vehicle. There is a lot to know about preventing the waste of lubricant.
Here Are Five Key Points To Get You Started:
- Do not use too much.
- Make sure your lubricant is clean and fresh when you need it most.
- Read the instructions with your lubricant carefully, so you know how much is enough for your situation and how much is too much.
- Keep track of how much you use (and ensure you use just one product for each application).
- When in doubt, do not use lubricant at all! That is not good.
Why Waste Your Precious Lubricant?Lubricant is expensive and hard to come by. It is easy to flush down the toilet, spill in the sink, or run down your hands as you try to clean something. And that means all your hard work, from cleaning your engine room to replacing all those broken parts, is for nothing! Wasting lubricant is a massive problem for any machine. You do not want to be wasting it—but you also do not want to have too much of it lying around. That is why we have a list of tips on how to prevent the waste of lubricant. Whether your car is old or new, do not be afraid to crank it up now and then. That way, any excess oil normally considered waste would help lubricate the moving parts of your vehicle. This will save you money overall because you will not need as much lubricant for routine maintenance or repairs.
Final ThoughtsWhen lubricating your machines, do not forget to lube the bearings too. Do not use the dirty gear as a lubricant for another one. It is not always necessary to add oil or grease to your machine when working on it—wipe it clean and put it away! To prevent waste of Industrial lubricant, make sure you have enough lubricant on hand before starting work on something important. You may also visit our Micro-Lube homepage to know more about Industrial lubricant.
Industrial lubricants are liquids that reduce friction between moving parts and help keep machines running smoothly. Are you here to know the basics of industrial lubricants? They have a variety of uses in a variety of industries, including manufacturing and manufacturing processes. Knowing what makes up your lubricant will help you find the right product. These are the oils and greases for industrial applications, such as automotive and heavy equipment industries. They protect the moving parts of machines from wear and tear while providing lubrication to reduce friction. The basics of industrial lubricants include oil and grease. We all know that oil is suitable for a machine, but did you know it’s also good for your industrial equipment? The right kind of oil will keep your machinery running smoothly. It can make a huge difference in how well your machine performs. If you are looking for industrial lubricant, there are several things to consider before purchasing:
- How much protection do you need? Do you need something that lasts longer than regular motor oil (up to 10 years), or would just one year be enough?
- You should also consider how often your machine is in use—if it’s only in use once every month or two, then one year isn’t going to cut it!
Importance Of Industrial LubricantsIndustrial lubricants are chemicals and materials that help keep machines running smoothly. They are important because they help keep your equipment working at its highest efficiency, saving you money, and making your workplace safer.
Here are a few basics of industrial lubricants:There are three main types of lubricant: wet, dry, and synthetic. Wet lubricants are oil-based products in either a paste or liquid form. Dry lubricants come from solid particles like graphite or molybdenum disulfide (MoS2), which absorb moisture from the air and serve as a protective coating for moving parts. Synthetic lubricants contain no petroleum products but rely on non-petroleum ingredients such as silicone grease or hydrogenated polyisobutene (HPI). An industrial lubricant is a liquid to improve machines’ performance. These machines include:
- Axles and wheels
- Pumps and fans
- Other Machinery
OverallIndustrial lubricants are oils explicitly designed for heavy-duty machinery and other equipment for manufacturing and construction. They are usually heavier and thicker than standard motor oil and contain additives that help reduce friction between metal surfaces. They are typically blended for specific purposes and made from high-quality base stocks that provide long-lasting wear protection. Contact us for more information about industrial lubricants.
Being in the industrial industry requires you to be familiar with everything that can make your company grow and increase your business PR. However, many people don’t realize the importance of having the right education and knowledge about certain terms to help them understand their industry better and prepare them to combat any challenges. Micro-lube has been in the industrial lubricants industry for several years now, and we are ready to serve you with any assistance you want regarding industrial lubricants. You can read our blog section to learn about industrial lubricants, their usage, their benefits, and more. This blog post mentions some common and useful terms used for industrial lubricants. Knowing these terms will make the process of industrial lubricants easier for you from buying, using, and keeping them for years.
AbrasionAbrasion refers to the general wearing of the machine’s surface, often caused due to lack of proper lubrication and exposure to grime, dust, and dirt.
Absolute ViscosityAbsolute viscosity is a term that is used interchangeably with viscosity. It is used to distinguish it from kinematic viscosity or commercial viscosity. Absolute viscosity is a fluid’s internal resistance to flow. It is divided by fluid density equals kinematic viscosity, and the unit of absolute viscosity is poise. Considering the absolute viscosity while buying an industrial lubricant is important.
AdditiveAn additive is any material incorporated into a lubricant or similar product to import new properties or enhance the existing properties. It is usually used in relatively low concentrations.
Anti-foam AgentAn anti-foam agent is used as an additive to suppress the foaming properties of petroleum products. It converts the small bubbles into large ones that burst more rapidly and decrease the foaming.
AntioxidantAn antioxidant is also a chemical used in small quantities to increase oxidative resistance. It helps prolong the base oil’s induction period in oxidizing conditions.
Base NumberThe base number is designed as the amount of acid, and all the quantity of hydrochloric or perchloric acid expressed in milligrams of KOH. It neutralizes all the basic constituents of a one-gram petroleum product sample. This term also indicates the capacity of oil to fight the corrosive effects of acidic products.
Boundary LubricationBoundary lubrication is lubricating between two rubbing surfaces without developing a lubricating film. It requires antiwear and extreme pressure additives to prevent metal-to-metal contact.
BatchA batch is any quantity of material being considered or handled at a certain time.
BiodegradableIt means being capable of being broken down chemically depending on certain microorganisms such as bacteria, yeast, and fungi. Most petroleum products are typically biodegradable in the environment within two months to 2 years.
CatalystA catalyst is a substance that increases the chemical reaction rate without itself being used in the chemical process.
CavitationCavitation refers to the formation of an air or vapor pocket. It is caused due to the lowering of pressure in a liquid and occurs in a hydraulic system due to low fluid levels.
CompressibilityCompressibility enhances some property or part of the new property of the base fluid.
DetergentDetergent refers to an additive or a compound that has the property of neutralizing the acidic contaminants in the oil.
Dry LubricationDry lubrication is the situation of moving services with no liquid lubricant between them.
EmulsifierAn emulsifier is an additive that promotes the formation of a stable emulsion. The emulsion is an intimate mixture of materials that don’t form a homogeneous mixture upon mixing.
Filtration RatioFiltration ratio, also known as the beta ratio, is the ratio of particles greater than a given size in the influent fluid to the number of particles greater than the same size of the effluent fluid.
About UsMicro Lube is a full-service conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to its diverse customers. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. The above mentioned are some of the most common terms used in the industrial lubricant industry. There are tons of other important terms as well which you should know about. Contact us for more information.
Both the physics of machines and practical experience have made it clear that machines cannot fight friction without lubrication. Quality lubrication eliminates contaminants and other elements that increase the friction between the machine parts and cause wear and tear. What will happen to your machine if the lubricant you are using is not pure and clean? It will fail to do its job of reducing contaminants and even add to the cause. Read Also: What Are The Benefits Of Regular Oil Analysis? Poor in-plant storage and handling is often the root cause of chemical and moisture contamination. Hence, the storage and handling of lubricants is a more important task than most of us think it to be. The following blog elucidates the top reasons why proper lubricant storage and handling matters.
The 3Cs In Lubrication Storage And HandlingThe easiest way to confirm you are doing well in terms of lubricant storage and collection is to make sure you and your team are pondering on these three elements.
- Contamination avoid any type of contamination in the products.
- Confusion take measures to prevent any confusion about any product, label them correctly, and ensure appropriate usage.
- Containment ensure containment to prevent environmental pollution.
Lubricant PackagingLubricants are packaged in various forms such as drums, pails, totes, and bulk tanks to cater to different consumption rates and storage facilities. To select the packaging that best suit your needs consider the following points:
- What is your average consumption rate? You can determine it based on historical data. This will help you determine the usage in a given period.
- Maintain a safety stock at optimum level. This stock can account for emergency refills.
- Try to ensure a first-in-first-out inventory system to ensure that the usage and storage flow can be maintained within the space limitations.
- Determine the storage condition of your storage facility. Storage environment and storage conditions greatly influence the shelf life and purity of a lubricant.
Recommended Storage LifeMost lubricants have a manufacturer’s or lubricant distributor advised shelf life based on the additives they contain. For instance, the effectiveness of lubricants containing rust inhibitors after six months in storage. Conversely, some turbine lubricants with light additives can last on the shelf for up to three years. However, the shelf life of your lubricants highly depends on the storage conditions. Hence, most manufacturers provide proper storage guidelines for every lubricant to maximize the shelf life. Some conditions are proven to be effective for most lubricants, a few of them are listed below. Temperature fluctuations cause air siphoning. Along with air, moisture and other elements also enter the container and result in contamination. Extreme temperatures can cause chemical degradation. Depending on the formulation a rust lubricant may become less stable in an oil base leading to precipitation. This precipitation increases by manifolds in extreme cold and hot temperatures. A humid environment is not appreciable in storage facilities. Petrol-based lubricants are usually hygroscopic. When they are exposed to open air they readily absorb airborne moisture. The moisture immediately starts breaking down the additive package. This accelerates the oxidation of the lubricant’s base, once it is put into service.
About Micro-LubeMicro-Lube is a full-service conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to its diverse customers. Our lubricants are available in various packaging to cater to all kinds of clients’ size needs. Similarly, our storage tools are the best to use for the sophisticated job of lubricant storage and keep them in usable condition for a long time. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.
Big industries require bigger machines, and to run those machines, they require effective lubrication. The absence of lubricants makes it harder for your machines to work properly, leading to their early corrosion. Machines undergo extensive processes without a lubricant film; they might go into premature failure. The most common problem is surface degradation due to contaminants. Another type of problem that happens occasionally is the failure of bearings. It is one of the problems that is caused by material fatigue. Apart from this, many other problems happen with the machines due to lubrication failure. What are the causes of lubrication failure, and how can you prevent them? This blog post will help you understand the different causes of lubrication failure and what you can do to avoid them.
Water ContaminationOne of the biggest causes of lubrication failure is water contamination. Water contamination can cause catastrophic failures in any machine, the most common result of water contamination is rust. This is due to the oxidation process on the surface of iron or iron alloys. Therefore, exposure to moisture and water content must be avoided at all costs. Lubricants must be covered properly when not in use, and the machines must be kept dry to avoid any water contamination.
Other Types Of ContaminationIt is not just water contamination that can cause lubrication failure, but other types of contamination can also be responsible for a machine’s failure. Contamination is any unwelcome foreign substance that gets into a bearing’s lubricant. These substances might include dust, dirt, steel chips, wooden particles or any other contamination from your working areas, or even dirty hands and tools. Therefore, special care must be taken to avoid any contamination in the lubrication process. The machines and the area where the machines are working must be cleaned thoroughly.
Improper LubricationSome studies show that up to 80% of machine failures are caused by improper lubrication. It includes wrong lubrication type usage, insufficient lubrication, or excessive temperature that might degrade the lubricant. Therefore, you must hire lubrication technicians who know which lubricant is effective for that machine and how to properly lubricate it. Moreover, they must also know how to store different lubricants to avoid water contamination or any other type of lubricant degradation. Incorrect decrease base, the use of grease when you should be using static or circulating oil, or over lubrication can also affect the machine and lead to lubrication failure.
Machine FatigueExcessive load on the machine, continuous running without proper lubrication, and similar things can fatigue the machine. This leads to fracturing the running parts and its surfaces. Moreover, lack of proper lubrication also leads to machine fatigue. All this must be avoided at all costs. If you notice any increase in the vibrations and noise of the machine, it is better to check it as soon as possible.
Prevent FailuresKeeping yourself aware of the potential reasons behind a machine and lubrication failure is necessary to prevent those failures. Apart from the factors mentioned above, over-heating, electrical damage, and improper machine mounting can lead to bearing and lubrication failure. If you experience any problems with your machine, it is best to call a professional lubricant expert who can assist you in the process.
About Micro-LubeMicro Lube is a leading and diversified maintenance company associated with several supreme quality filtration and lubrication products. At Micro-Lube, we provide:
- State-of-the-art industrial filters
- Oil handling equipment
- Other equipment maintenance systems that are designed for both commercial and industrial applications
Getting the right industrial lubricants for your machines is critical for their effective performance and long life. Lubricants make your machine work better and protect it from any kind of rust and corrosion. If you are looking for a reliable lubricant provider, look no further, Micro-Lube is a platform for various industrial lubricants and similar products. We help our customers get the best quality lubricants suitable for their machines at an affordable price. Choosing the right lubricant is necessary to ensure proper functionality and operability of your machine. Different types of lubricants have different uses, and knowing these differences in their usage is important. Knowing this difference will help you avoid using your lubricant in the wrong machinery. Micro-Lube has experienced professionals who help you choose the right lubricant type as per your machinery’s requirements. Furthermore, we help our clients with various other issues related to machinery lubrication. Find out more about how Micro-lube is one of Edmonton’s best hubs for industrial lubricants.
We Have A Complete Range Of ProductsAn ideal industrial lubricant supplier is one that offers you a complete range of products. You can determine which type of lubricant will best suit your machinery’s requirements from this range. Micro-Lube offers several different types of lubricants, including grease, oil, hydraulic oil filters, dry lubricants, penetrating lubricants, and more. These different lubricants are useful for removing rust, filling up cracks, loosening stuck nuts and bolts, and lubricating linkages, chains, and bearings.
We Give Proper GuidanceAnother great benefit of buying your industrial lubricants from Micro-Lube is that we give you complete guidance. Different machines have different lubricating requirements. Our team of experts understand the differences and help you determine which one will be the most suitable lubricant. Therefore, a lubricant supplier offering the right consultancy is helpful in such matters. They can help you find a suitable grade, category, or lubricant type. Micro-Lube has lubrication experts and trained staff who introduce you to various types of lubricants. We tell you precisely which type of lubricant you should get for your machine after analyzing them and learning their operations. This means that you will get the right industrial lubricants every time you shop with us. Our professionals have an in-depth knowledge of every lubricant, its chemical compositions, and its uses.
We Offer Products At Affordable RatesEveryone wants to get the best products at an affordable rate. You can’t compromise on lubricant quality. Cheap and low quality lubricants ultimately affect the machine’s operations and don’t protect it from friction and rust. Everyone wants to get the best products at an affordable rate. You can’t compromise on lubricant quality. Cheap and low quality lubricants ultimately affect the machine’s operations and don’t protect it from friction and rust.
We Offer Warranty On Our ProductsGetting a warranty on industrial lubricants and similar products is necessary. So in case of any problem with your product, you can always return it to the company or exchange it. If the supplier doesn’t offer a warranty on their products, buying from them is not a wise choice. In case of any issue with your product, they won’t take responsibility and won’t exchange or return. Micro-lube offers a warranty on all of its products. First, we make sure that we give you quality products as per your requirements and expiry date. However, if there is an issue with our product, you can always return or exchange it.
More About UsMicro-Lube is one of the finest hubs for every kind of lubricant, along with various other oil and filtration product ranges. We are a reliable lubricant company in Edmonton, offering lubricants, grease, oil, oil filters, and many other similar products. Micro-lube is your trusted lubricant supplier offering you a wide range of lubricants and other services. We ensure we fulfill your needs and requirements entirely and precisely. Moreover, our professionals are available at your one call to assist you in buying lubricants for your machines. If you want to get in touch with us, contact us here.
To understand the importance of a perfect lubrication program we first need to understand why machines fail. The simple answer is that they fail because they wear out. Functional machine parts come in contact with each other twice or thrice every machine cycle. The continuous frictional force can damage the machine parts making them non-functional. Lubricants save them from this frictional damage and enable them to perform their function properly for a long time. Hence you need to understand the types of industrial lubrication and their uses to have better machine maintenance and protection. However, what happens when the lubricant you use is not pure and contaminated? In Simple words, your equipment will wear out. Lubrication contamination makes up almost 90% of the mechanical wear of your industrial equipment. Therefore, to avoid sudden breakdowns, and machine downtimes you need to have an efficient contamination control program for your lubricants. The following blog post provides a comprehensive guide on how you can develop a balanced lubrication contamination prevention program.
Common Oil Filtration And Lubricant ContaminantsPoorly maintained and unmonitored machines will usually end up failing due to contaminated lubricants. Particle contamination is the most common type of contamination and leads to almost all lubricant-related machine wear and failure. So, you need to keep your lubricants safe from possible contaminants to get full effectiveness. Knowing the ways your lubricants can become contaminated will help you a lot in developing a balanced contamination prevention system. Some of the common sources of lubricant contamination include;
DebrisThere are several ways debris can enter your lubricant. It can be the result of unsafe atmospheric conditions, an improper transfer, or infrequent filter changes.
AirPoor machine maintenance, design, and improper opening and closing of nozzles can give access to extra air into your lubrication system contaminating it.
WaterLeaks from faulty storage reservoirs, leaking cooling filters or heat exchangers, infiltration from direct water, and vapors from the air can all lead to water being added to your lubricants, making them ineffective.
VarnishThermal changes from water contamination and oxidation changes the chemical composition of lubricants causing long-term machine breakdowns.
Lubrication System Contamination Control SolutionsA predictive and proactive approach works best when it comes to developing a lubricant and oil filtration contamination control strategy. This requires you to better understand your machines, their component tolerance, and formulate a plan based on reliability. Some of the measures you can take to avoid lubrication contamination include:
Scheduling Lubrication ChangesAdding a lubrication change program to your work schedule decreases the chances of forgetting to change the lubricant at the required time. However, know that changing the lubricants too often increases the chances of debris introduction in the lubricants. While changing the lubricants infrequently can decrease the functionality and cause damages. So, proper lubricant change can help you avoid the adverse effects of too often or infrequent lubricant changes.
MonitoringExcessive air in your lubrication system is considered the worst for your equipment. Therefore, the system should be monitored and tested for any signs of foaming in the lubricants to avoid air contamination and particle damage.
Adequate VentilationMake sure that the atmosphere in your working area is filtered and well-ventilated. You can install a facility air-filtration system and design the facility so that the ventilation is effective. This will help you avoid debris contamination coming from the atmosphere.
Oil AnalysisUsed oil analysis can be used as the very first indication of a looming contamination threat within your lubrication system. The analysis tells you a lot about what is happening in the system and helps you take preventive measures to have better lubrication system health in the long run.
About UsMicro-lube is a full-service conveyor lubrication company providing quality products to its customers in Edmonton. We are committed to providing genuine, professional, personalized, and affordable services to our customers. Our services and product quality speak for themselves. We ensure to fulfill your needs and requirements entirely and precisely. If you want to get in touch with us, contact us here.
The oil in an industrial machine does not wear out which means that the oil does not generally deteriorate. But this being said the oil gradually loses its ability to carry out the basic functions of reducing friction, dissipating heat, and lubricating the parts of the machine. This loss in oil quality that reduces the lubrications’ quality is caused by the self-generated contamination of the various components that are present within the oil. Factors such as the viscosity changes caused by futile oxidation or dilution, oxidation due to overheating, water entry into the system, and the gradual depletion of the additive package play an important role in deteriorating the oil. Apart from these factors, there are other components as well that play a role in oil degradation to a lesser degree such as lean air-fuel ratios, operation of equipment in over-cooled conditions, poor quality fuel, and disconnection or malfunctioning of emission control systems. You can avoid all of this by doing timely oil drains. In this blog post, we will describe the conditions that contribute to oil degradation and the importance of regular oil drains.
Water ContaminationThe biggest contributor of oil degradation is water contamination, hence it is your job to make sure that no water enters the system. Any water entry into the turbine or the hydraulic system can cause severe damage, typically in systems that have very low tolerances such as the hydrostatic transmission pump that is used in piston pumps. Water contamination is sometimes caused by condensation due to dramatic changes in temperatures. If the oil in the turbine or hydraulic system starts to appear milky, it is an indication that the water level in the system has increased. This means that you will need to take prompt action to protect the hydraulic and turbine system. Draining the oil is the best option to protect your turbine and hydraulic system. You can also replace the oil or remove the water from the system using a special filtration system that is primarily used for this purpose. If you have a gasoline engine then the combustion of one gallon of gasoline will produce about one gallon of water. If moisture enters the gasoline engine it will cause corrosion, rusting, separation of additives from base oils, and buildup deposits. Similarly, water entering the oil of a diesel engine is also very harmful, typically if you have used poor-quality oil. Low-quality fuel generally has a higher rate of sulfur content so when water combines with sulfur oxides, dangerous acids are formed which will immediately attack the bearings surfaces. Hence to avoid such situations you will need to carry out oil drains to reduce the chances of water contamination.
Additive DepletionWhen base oils are blended and formulated using additives, these elements slowly use up the base oils and affect its performance. Due to the extreme pressure and anti-wear, agents get depleted when they are deposited on the metal surfaces. The dispersants and detergents are used up when they come in contact with the contaminated particles present in the oil. The additives are there to protect the system but become depleted when they counteract the acid formation within the oil. So if the oil is not drained and is allowed to remain in service for an extended period of time then the additive package will eventually become depleted or ineffective. Therefore to keep the additives working you will need to drain the old oils and replace them with new ones.
About Micro-LubeMicro-Lube is one of the most trustworthy industrial lubricant providers in the Edmonton region. We have a complete range of products and offer oil filtration, dispensing, and storage products and solutions. At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. For more information contact us today.
Lubricating your machines and other equipment is necessary to make them function properly. A high-quality industrial lubricant not only improves the functionality of the machine but also makes it last longer. Achieving lubrication excellence is necessary, so you know you are using the right product with the right method. When we talk about excellence in the lubrication method, it means knowing the right methods and developing a sound lubrication program for your facility or equipment. This helps improve the service and lifetime of a machine. Forming industrial lubricant excellence also requires you to know your machines well and their requirements. This will help design an effective lubrication plan to achieve lubrication excellence. This blog post mentions some tips that might help you with achieving lubrication excellence.