Big industries require bigger machines, and to run those machines, they require effective lubrication. The absence of lubricants makes it harder for your machines to work properly, leading to their early corrosion.
Machines undergo extensive processes without a lubricant film; they might go into premature failure. The most common problem is surface degradation due to contaminants.
Another type of problem that happens occasionally is the failure of bearings. It is one of the problems that is caused by material fatigue. Apart from this, many other problems happen with the machines due to lubrication failure.
What are the causes of lubrication failure, and how can you prevent them? This blog post will help you understand the different causes of lubrication failure and what you can do to avoid them.
Water Contamination
One of the biggest causes of lubrication failure iswater contamination. Water contamination can cause catastrophic failures in any machine, the most common result of water contamination is rust. This is due to the oxidation process on the surface of iron or iron alloys.
Therefore, exposure to moisture and water content must be avoided at all costs. Lubricants must be covered properly when not in use, and the machines must be kept dry to avoid any water contamination.
Other Types Of Contamination
It is not just water contamination that can cause lubrication failure, but other types of contamination can also be responsible for a machine’s failure. Contamination is any unwelcome foreign substance that gets into a bearing’s lubricant. These substances might include dust, dirt, steel chips, wooden particles or any other contamination from your working areas, or even dirty hands and tools.
Therefore, special care must be taken to avoid any contamination in the lubrication process. The machines and the area where the machines are working must be cleaned thoroughly.
Improper Lubrication
Some studies show that up to 80% of machine failures are caused by improper lubrication. It includes wrong lubrication type usage, insufficient lubrication, or excessive temperature that might degrade the lubricant.
Therefore, you must hire lubrication technicians who know which lubricant is effective for that machine and how to properly lubricate it. Moreover, they must also know how to store different lubricants to avoid water contamination or any other type of lubricant degradation. Incorrect decrease base, the use of grease when you should be using static or circulating oil, or over lubrication can also affect the machine and lead to lubrication failure.
Also read: Know about the Basics of Automatic Lubrication System
Machine Fatigue
Excessive load on the machine, continuous running without proper lubrication, and similar things can fatigue the machine. This leads to fracturing the running parts and its surfaces. Moreover, lack of proper lubrication also leads to machine fatigue.
All this must be avoided at all costs. If you notice any increase in the vibrations and noise of the machine, it is better to check it as soon as possible.
Prevent Failures
Keeping yourself aware of the potential reasons behind a machine and lubrication failure is necessary to prevent those failures. Apart from the factors mentioned above, over-heating, electrical damage, and improper machine mounting can lead to bearing and lubrication failure. If you experience any problems with your machine, it is best to call a professional lubricant expert who can assist you in the process.
About Micro-Lube
Micro Lubeis a leading and diversified maintenance company associated with several supreme quality filtration and lubrication products. At Micro-Lube, we provide:
State-of-the-art industrial filters
Lubricants
Oil handling equipment
Other equipment maintenance systems that are designed for both commercial and industrial applications
We have built our reputation on delivering affordable and personalized services to our customers.
Our mission is to serve commercial, industrial, and manufacturing industries with the best possible products and services which deliver consistent performance. Our existing client base has been with us for over 20 years, and we look forward to building long-term business relationships with new companies looking for professional and personalized maintenance services based on the latest research and development findings.
Our expert team can help you apply the correct lubricants to your machines while making significant cost savings and improving your equipment’s reliability and efficiency.Contact us herefor further information.
Getting the right industrial lubricants for your machines is critical for their effective performance and long life. Lubricants make your machine work better and protect it from any kind of rust and corrosion.
If you are looking for a reliable lubricant provider, look no further, Micro-Lube is a platform for various industrial lubricants and similar products. We help our customers get the best quality lubricants suitable for their machines at an affordable price.
Choosing the right lubricant is necessary to ensure proper functionality and operability of your machine. Different types of lubricants have different uses, and knowing these differences in their usage is important. Knowing this difference will help you avoid using your lubricant in the wrong machinery.
Micro-Lube has experienced professionals who help you choose the right lubricant type as per your machinery’s requirements. Furthermore, we help our clients with various other issues related to machinery lubrication. Find out more about how Micro-lube is one of Edmonton’s best hubs for industrial lubricants.
We Have A Complete Range Of Products
An ideal industrial lubricant supplier is one that offers you a complete range of products. You can determine which type of lubricant will best suit your machinery’s requirements from this range.
Micro-Lube offers several different types of lubricants, including grease, oil, hydraulic oil filters, dry lubricants, penetrating lubricants, and more. These different lubricants are useful for removing rust, filling up cracks, loosening stuck nuts and bolts, and lubricating linkages, chains, and bearings.
We Give Proper Guidance
Another great benefit of buying your industrial lubricants from Micro-Lube is that we give you complete guidance. Different machines have different lubricating requirements. Our team of experts understand the differences and help you determine which one will be the most suitable lubricant.
Therefore, a lubricant supplier offering the right consultancy is helpful in such matters. They can help you find a suitable grade, category, or lubricant type.
Micro-Lube has lubrication experts and trained staff who introduce you to various types of lubricants. We tell you precisely which type of lubricant you should get for your machine after analyzing them and learning their operations.
This means that you will get the right industrial lubricants every time you shop with us. Our professionals have an in-depth knowledge of every lubricant, its chemical compositions, and its uses.
We Offer Products At Affordable Rates
Everyone wants to get the best products at an affordable rate. You can’t compromise on lubricant quality. Cheap and low quality lubricants ultimately affect the machine’s operations and don’t protect it from friction and rust.
Everyone wants to get the best products at an affordable rate. You can’t compromise on lubricant quality. Cheap and low quality lubricants ultimately affect the machine’s operations and don’t protect it from friction and rust.
We Offer Warranty On Our Products
Getting a warranty on industrial lubricants and similar products is necessary. So in case of any problem with your product, you can always return it to the company or exchange it.
If the supplier doesn’t offer a warranty on their products, buying from them is not a wise choice. In case of any issue with your product, they won’t take responsibility and won’t exchange or return.
Micro-lube offers a warranty on all of its products. First, we make sure that we give you quality products as per your requirements and expiry date. However, if there is an issue with our product, you can always return or exchange it.
More About Us
Micro-Lube is one of the finest hubs for every kind of lubricant, along with various other oil and filtration product ranges. We are a reliable lubricant company in Edmonton, offering lubricants, grease, oil, oil filters, and many other similar products.
Micro-lube is your trusted lubricant supplier offering you a wide range of lubricants and other services. We ensure we fulfill your needs and requirements entirely and precisely. Moreover, our professionals are available at your one call to assist you in buying lubricants for your machines. If you want to get in touch with us, contact us here.
Related topic: Know about the Basics of Automatic Lubrication System
To understand the importance of a perfect lubrication program we first need to understand why machines fail. The simple answer is that they fail because they wear out. Functional machine parts come in contact with each other twice or thrice every machine cycle. The continuous frictional force can damage the machine parts making them non-functional. Lubricants save them from this frictional damage and enable them to perform their function properly for a long time. Hence you need to understand the types of industrial lubrication and their usesto have better machine maintenance and protection.
However, what happens when the lubricant you use is not pure and contaminated? In Simple words, your equipment will wear out. Lubrication contamination makes up almost 90% of the mechanical wear of your industrial equipment. Therefore, to avoid sudden breakdowns, and machine downtimes you need to have an efficient contamination control program for your lubricants.
The following blog post provides a comprehensive guide on how you can develop a balanced lubrication contamination prevention program.
Common Oil Filtration And Lubricant Contaminants
Poorly maintained and unmonitored machines will usually end up failing due to contaminated lubricants. Particle contamination is the most common type of contamination and leads to almost all lubricant-related machine wear and failure. So, you need to keep your lubricants safe from possible contaminants to get full effectiveness.
Knowing the ways your lubricants can become contaminated will help you a lot in developing a balanced contamination prevention system. Some of the common sources of lubricant contamination include;
Debris
There are several ways debris can enter your lubricant. It can be the result of unsafe atmospheric conditions, an improper transfer, or infrequent filter changes.
Air
Poor machine maintenance, design, and improper opening and closing of nozzles can give access to extra air into your lubrication system contaminating it.
Water
Leaks from faulty storage reservoirs, leaking cooling filters or heat exchangers, infiltration from direct water, and vapors from the air can all lead to water being added to your lubricants, making them ineffective.
Varnish
Thermal changes from water contamination and oxidation changes the chemical composition of lubricants causing long-term machine breakdowns.
Lubrication System Contamination Control Solutions
A predictive and proactive approach works best when it comes to developing a lubricant and oil filtration contamination control strategy. This requires you to better understand your machines, their component tolerance, and formulate a plan based on reliability.
Some of the measures you can take to avoid lubrication contamination include:
Scheduling Lubrication Changes
Adding a lubrication change program to your work schedule decreases the chances of forgetting to change the lubricant at the required time. However, know that changing the lubricants too often increases the chances of debris introduction in the lubricants. While changing the lubricants infrequently can decrease the functionality and cause damages. So, proper lubricant change can help you avoid the adverse effects of too often or infrequent lubricant changes.
Monitoring
Excessive air in your lubrication system is considered the worst for your equipment. Therefore, the system should be monitored and tested for any signs of foaming in the lubricants to avoid air contamination and particle damage.
Adequate Ventilation
Make sure that the atmosphere in your working area is filtered and well-ventilated. You can install a facility air-filtration system and design the facility so that the ventilation is effective. This will help you avoid debris contamination coming from the atmosphere.
Oil Analysis
Used oil analysis can be used as the very first indication of a looming contamination threat within your lubrication system. The analysis tells you a lot about what is happening in the system and helps you take preventive measures to have better lubrication system health in the long run.
About Us
Micro-lubeis a full-service conveyor lubrication company providing quality products to its customers in Edmonton. We are committed to providing genuine, professional, personalized, and affordable services to our customers. Our services and product quality speak for themselves. We ensure to fulfill your needs and requirements entirely and precisely. If you want to get in touch with us,contact us here.
The oil in an industrial machine does not wear out which means that the oil does not generally deteriorate.
But this being said the oil gradually loses its ability to carry out the basic functions of reducing friction, dissipating heat, and lubricating the parts of the machine.
This loss in oil quality that reduces the lubrications’ quality is caused by the self-generated contamination of the various components that are present within the oil.
Factors such as the viscosity changes caused by futile oxidation or dilution, oxidation due to overheating, water entry into the system, and the gradual depletion of the additive package play an important role in deteriorating the oil.
Apart from these factors, there are other components as well that play a role in oil degradation to a lesser degree such as lean air-fuel ratios, operation of equipment in over-cooled conditions, poor quality fuel, and disconnection or malfunctioning of emission control systems.
You can avoid all of this by doing timely oil drains. In this blog post, we will describe the conditions that contribute to oil degradation and the importance of regular oil drains.
Water Contamination
The biggest contributor of oil degradation is water contamination, hence it is your job to make sure that no water enters the system.
Any water entry into the turbine or the hydraulic system can cause severe damage, typically in systems that have very low tolerances such as the hydrostatic transmission pump that is used in piston pumps.
Water contamination is sometimes caused by condensation due to dramatic changes in temperatures.
If the oil in the turbine or hydraulic system starts to appear milky, it is an indication that the water level in the system has increased.
This means that you will need to take prompt action to protect the hydraulic and turbine system. Draining the oil is the best option to protect your turbine and hydraulic system.
You can also replace the oil or remove the water from the system using a special filtration system that is primarily used for this purpose.
If you have a gasoline engine then the combustion of one gallon of gasoline will produce about one gallon of water. If moisture enters the gasoline engine it will cause corrosion, rusting, separation of additives from base oils, and buildup deposits.
Similarly, water entering the oil of a diesel engine is also very harmful, typically if you have used poor-quality oil. Low-quality fuel generally has a higher rate of sulfur content so when water combines with sulfur oxides, dangerous acids are formed which will immediately attack the bearings surfaces.
Hence to avoid such situations you will need to carry out oil drains to reduce the chances of water contamination.
Additive Depletion
When base oils are blended and formulated using additives, these elements slowly use up the base oils and affect its performance. Due to the extreme pressure and anti-wear, agents get depleted when they are deposited on the metal surfaces.
The dispersants and detergents are used up when they come in contact with the contaminated particles present in the oil.
The additives are there to protect the system but become depleted when they counteract the acid formation within the oil.
So if the oil is not drained and is allowed to remain in service for an extended period of time then the additive package will eventually become depleted or ineffective.
Therefore to keep the additives working you will need to drain the old oils and replace them with new ones.
About Micro-Lube
Micro-Lube is one of the most trustworthy industrial lubricant providers in the Edmonton region. We have a complete range of products and offer oil filtration, dispensing, and storage products and solutions.
At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. For more informationcontact us today.
Lubricating your machines and other equipment is necessary to make them function properly. A high-quality industrial lubricant not only improves the functionality of the machine but also makes it last longer. Achieving lubrication excellence is necessary, so you know you are using the right product with the right method.
When we talk about excellence in the lubrication method, it means knowing the right methods and developing a sound lubrication program for your facility or equipment. This helps improve the service and lifetime of a machine.
Forming industrial lubricant excellencealso requires you to know your machines well and their requirements. This will help design an effective lubrication plan to achieve lubrication excellence. This blog post mentions some tips that might help you with achieving lubrication excellence.
Don’t Overgrease
Overgreasing might have the same negative effects as that of under greasing. There is no use in over greasing your machines and using excessive amounts of lubricants. Greasing is a way of filtering contaminants from the bearings. If you overuse your lubricant, it can affect the function of the machine.
Key Points For Not Overgreasing
If you are greasing a bearing, it is important to know its geometry and dimensions. There is a misconception to apply more grease to purge out the contaminants, which is not true.
The right way to achieve lubrication excellence is to apply a fraction of the calculated quantity at shorter intervals. The technician or the machine operator must know how much grease to add at the right time and calibrate the automatic lubrication system accordingly.
Testing New Deliveries
It is a wise choice to test the quality of new lubricant deliveries, especially when equipment reliability is your prime concern. A little deviation from your original lubricant to opt for a new one can have a devastating impact on your machine. This is because there can be variations in the chemical and physical properties of a lubricant. Moreover, your Industrial lubricant supplier can also help you select the right lubricant for your machine.
Opt For The Condition-based Oil Changing Method
You might sometimes think that your machine needs an oil change, but actually, it doesn’t. Many organizations change their oil based on intervals. These intervals include considerations, such as the calendar, operating hours (meter), fuel consumed, miles/kilometers driven, or production/work performed.
A condition-based oil changing strategyis useful to reduce oil consumption and save costs. The most important pre-step for a condition-based oil change is oil analysis. The analysis of the oil’s condition can tell you whether it is time to change oil or not.
Educate Your Team
The maintenance team is responsible for maintaining the machines and ensuring their proper lubrication. If the maintenance team is not well-informed about the necessary practices and the right lubrication methods, their wrong methods of lubrication can negatively impact the machines.
Lubricating and achieving excellence in it is an extensive procedure that demands dedication and relevant knowledge. Therefore, it is necessary to educate your maintenance team so lubrication standards can be achieved and they can enhance their competencies.
Interpret Oil Analysis Reports
Oil analysis is an important part of condition-based oil changing. Many teams and plant personnel who receive oil analysis reports do not understand how to interpret them. Oil analysis is a report with a summary section with recommendations written in layman’s terms.
They might not be precisely tailored according to the condition of the machine. The oil maintenance team must know all the facts and important information about the machine to interpret the oil analysis report. This is necessary to achieve lubrication excellence.
Avoid Lubrication Starvation
Lubrication starvation must be avoided at all costs. Shortage of lubricants can put a strain on the machine and make it hard for it to function properly. There must be some kind of alarm system installed that alerts you once the lubricant levels have gone down beyond a certain point. Your machines are dependent on lubricants, and they need an adequate and sustained supply of the right lubricant to keep operating at an optimum level.
About Micro Lube
Micro Lubeis a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers.
Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us herefor more information.
Lubricants have a wide range of uses in industrial machinery. They are useful for reducing the interference between the machine’s parts and help them work without any resistance due to friction. However, not all lubricants are the same or can be used for every type of machine. They all serve a specific purpose so it’s important that you understand the different types of industrial lubricants and their uses. It might seem like an easy breezy task, however, it is imperative that you have a profound knowledge of the different types of lubricants and their uses. This will prevent you from using the wrong lubricant or damaging the machine.
Each type of lubricant has a specific application which is why knowing what a certain lubricant is made for is important for the health of the machine. This blog post highlights the different types of industrial lubricants commonly used in machinery and their purposes.
Related topic: Know about the Basics of Automatic Lubrication System
Grease
Grease is a thick lubricant that is made by combining mineral oil and thickener. Lithium-based soaps are the most common thickeners, but there can be additional particles combined with the lubricants such as molybdenum disulfide, graphite, etc. At times, it also uses additional lubricants, like PTFE (Teflon). Since grease is much thicker than other types of lubricants, it adheres better to the surface. It also mixes well with other oil-based lubricants adding stickiness and allowing the lubricants to collect on the surface. Greases come in different thickness levels and work as a barrier to protect the surfaces from contaminants. The main uses of grease are:
They are ideal for lubricating linkages, chains, and bearings.
They are suitable if you want your lubricant to stick to the surface for a long time.
You want to seal out particles of dust from your machine.
However, grease is not suitable for parts which are fast-moving as grease can slow it down. Such thick grease will affect the mechanism, and thus, your machinery won’t function well.
Penetrating lubricants
Such types of lubricants are used for the protection of numerous stuck-bolt combatants. They cannot be used as long-lasting lubrication, and their only use is for infiltrating tiny cracks, adding lubrication, and breaking up rust. They are very thin and are often used to remove chewing gum from a surface or to loosen stuck nuts or bolts covered in rust or years of debris.
Oil
Oils are thin lubricants that are made of long polymer chains with some extra additives. Some antioxidants will keep the oil away from oxidation while some corrosion inhibitors are responsible for stopping the corrosion. It can be useful in long chains as it develops a slippery barrier between them. Such lubricants have a high boiling point, and a low freezing point, and have high resistance to oxidation and wear. Oil is a great lubricant when you don’t have to use grease and is ideal for lubricating small elements without disturbing anything else.
Dry Lubricants
The last type of lubricant is a dry lubricant that comes under the category of solid lubricants. They are a great alternative to oil and grease. They also help to protect those materials that attract dust and dirt. There are specific types of lubricants present in dry lubricants, such as silicon, molybdenum, graphite, PTFE. These tiny particles make dry lubricants super slippery. Dry lubricants are ideal for use on threaded rods, locks, hinges, or tiny parts that can’t be gunked up with grease. Moreover, they are also suitable for surfaces that have to be exposed to extremely high heat or pressure.
Get All Types Of Lubricants From Micro-Lube
Getting the right kind of lubricant is necessary to make your machines work fine for a long period. Micro-Lubeis one of the finest hubs for every kind of lubricant along with various other oil and filtration product ranges. We are your trusted industrial lubricants supplier offering you a wide range of lubricants and other services. We ensure we fulfill your needs and requirements entirely and precisely. If you want to get in touch with us,contact us here.
If you want your lubrication program to work effectively and provide maximum return on investment, then you have to consider the whole gamut of lubrication. You have to pay proper attention to the program from its receiving to the application. There are many missed opportunities throughout this whole process, which if utilized can increase the equipment productivity and maximize the returns on your investments.
Many industries and facilities are unaware of the danger improper lubricant storage and handling can bring and how it can affect the equipment’s reliability and lifespan. Proper lubrication is not only about the right amount at the right time at the right place, but it is also about keeping lubricants clean, cool, and properly identified. Industrial lubricants are dangerous and hazardous; they need proper handling and storage in order to protect the whole facility from any mishap. In this blog post, we will outline the best practices for the proper handling and storage of lubricants.
Related blog: Know about the Basics of Automatic Lubrication System
Lube Room
If you want a successful lubrication program, you will need a properly designed lube room. A fully functional, expandable, and safe lube room is important for the popper handling of lubrication. The lube room will provide all the necessary handling and storage requirements that you will need to run a successful lube program.
The lube room should be designed in such a way that it is able to provide maximum storage capacity without allowing for too much bulk oil and grease storage. By limiting the amount of bulk oil and grease storage you will be able to use the oils in a timely manner.
While designing your lube room there are few important features that you should consider such as limited access doors. This type of door will tell you when a lube technician enters and leaves the room. There should be visible landing areas for the new lubricants which will allow you to log all new lubricant deliveries. And lastly, the lube room should have enough space for fireproof storage cabinets.
Quality Control
Quality control is one of the most important factors that make a lubricant program successful. So, your lubricants should be checked and verified when delivered by lubricant suppliers. This will ensure that the products you received are the original ones. This will also help you to ensure that the cleanliness of your lubricants is up to mark. The best way to ensure that your lubricants are meeting the standards is through using tool oil analysis. Oil analysis is a powerful tool and reveals the following things about lubricants.
Quality of base stocks
Additive quality and concentration
Lubricant performance properties
Thickener performance properties (grease)
Bulk Oil Storage
Most of your attention should be given to bulk storage because most contamination happens due to improper bulk storage. Whether you are storing your lubricants in a 20,000-gallon tank or in a 55-gallon drum you need to make sure the quality of your products is not tainted by contamination. To ensure that the lubricants stay in optimum condition, you will need to determine how much lubricant should be stored at one time.
Here are a few steps that can be employed to help you aid this process.
Determine the lubricants consumption rate. In order to ensure that the right amount of lubricant is being stored at the facility, you will have to determine its consumption rate. The consumption rate will depend on the industry and equipment, other factors such as leaks and excessive drain will also contribute to the consumption.
The next step is to determine the storage capacity. The amount of required storage capacity will depend on the consumption of the lubricants. When there is proper storage capacity it will maximize the shelf life and will also allow a certain amount of excess lubricants to be stored for emergency situations.
Then you will have to determine the lubricants supplier turnaround time. The turnaround time of lubricant suppliers should be a metric in helping determine the number of lubricants stored. Because if there is a long time interval between deliveries then you could run into a shortage of products.
The aforementioned steps will help ensure the best bulk oil storage resulting in a successful lubrication program.
About Micro-Lube
Micro-Lubeis a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers confidence in our products and services.
At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Contact us for more information.
Machines in mechanical industries require constant observation and the right technical skills to monitor its performance. Any small negligence can lead to catastrophic failure and costly damages to the industry and to the country’s economy.
The oil condition monitoring process is important to identify contaminants, degraded quality, and the expired life of a lubricant. This can help in timely changing the lubricant of the machine, thereby significantly reducing the chances of machine failure.
Mechanical industries are an important asset and must be protected at all costs. Therefore, the process of monitoring oil condition plays an important role in evaluating the machines’ quality and performance. In this blog we discuss the importance of oil condition monitoring in the mechanical industry.
What Is Oil Condition Monitoring?
The main goal of the oil condition monitoring process is to study the changes in the performance of the machine that is caused due to the changes in the quality of the oil operating it.
Considering this, you can assess the oil on different levels and properties and check its contamination level and chemical content. These results are then used to evaluate further properties and conclude whether it is suitable for the machine.
Monitoring of Oil condition is widely used in the oil and gas industry to detect leaks in vessels and pipelines.
Importance Of Conducting The Oil Condition Monitoring Process
Machine failure can lead to significant downtime and loss of production. This not only affects the operations of your company but also its reputation. is just as important a process as manufacturing your products. There are some significant reasons for opting for this process, and many companies have made it a part of their procedures.
Reducing Downtime
The main goal of any company is to gain a profit from their manufactured products without any downtime. In such cases, the oil condition monitoring process is essential to detect any issues in the early stages and reduce any probability of failure. This step reduces downtime and enhances maintenance resources, thereby increasing your profit.
Saves You Money
If the issues with your machine are not catered to, it can lead to bigger problems and cause more damage to your machine. The oil condition monitoring process saves you money by preventing secondary damage. This non-intrusive process is, thus, a savior for your machines allowing for long-term productivity.
Simplifies The Decision-Making Process
The process of oil changes, bleed, feed, top-offs, etc., is often difficult due to the changes in trends and the oil’s critical properties and lack of proper methods. However, the oil condition monitoring process simplifies this decision-making process. This method helps detect underlying problems with the oil so that you can change it on time.
How To Prevent Oil Contamination?
Protecting your machine’s oil from contamination can be achieved using various methods. The most important one is to use good quality oils that can last long without developing any problems. They must be stored in the right conditions, such as in sealed metal drums, to keep moisture out. Moreover, investing in the right technology to avoid contamination is also necessary.
Conclusion
Periodic oil analysis can bring about significant differences in the reliability of your machines. The oil condition monitoring method helps in the oil assessment and checking it for its quality and operational capacity. Many industries, such as energy, mining, rail, marine, etc., have started to adopt an online oil monitoring program to detect problems in their early stages.
About Micro-Lube
At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help you provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Contact us for more information.
For industries, conserving their resources and making sure there is no wastage of any kind is critical. The resultant cost saving helps businesses a great deal and also helps to build a profit. This blog talks about the top five ways you can conserve your lubricants in an industrial facility.
Let’s have a look at the top ways you can achieve the efficient conservation of your lubricants.
Analyzing The Lubricant
Lubricant analysis holds a key position in conserving a lubricant and making full use of it. Lubricant experts can help you determine which lubricants have passed their life expectancy and which ones can still serve you for some more time.
The lubricant’s health is checked, the experts base their decision on it, and decide whether you should replace the lubricant or keep on using it for some more time. Proper and accurate analysis helps the experts make the right decision. If the lubricant still has some life in it, it will not be wasted but used to its optimum for the business.
Storing And Organizing The Lubricants Properly
Storing and organizing the lubricant professionally and carefully helps conserve the lubricants and avoid wastage. Proper usage of the lubricant is only possible when you store and organize them according to a proper lubrication plan.
The lubricants that will be in use shortly need to be more easily accessible and available than those that are not used as often. Similarly, keeping the storage place contamination-free is another critical aspect of storing and organizing the lubricants. Steps like these help conserve the lubricants in an industrial facility where accidents, slips, and falls can be a norm.
Filtering The Lubricant
It is not only about replacing the old lubricant with a new one. The Filtration of a used lubricant also plays a vital role in a lubrication program. If there is some life left and the lubricant’s condition is not very bad, filtration can enhance its lifespan for a few weeks or even months.
It increases the lifespan of the lubricant and cleans the machinery of metal particles and other types of contaminants and pollutants that become mixed with the lubricant over time. These particles and other dangerous elements can wear down the machinery if not washed out through filtration.
Making the overall lubrication process efficient is key to getting the best results. One of the ways is to use an automated filtration system. These systems ensure there is no waste of the lubricants during the process. Moreover, there is no weakness or inefficiency in the process.
The automation can bring in time efficiency and accuracy, and proper cleanliness of the lubricant to maximize the advantages and benefits of the entire process.
Designated Lubrication Experts
Despite all the efforts you make to keep the conservation of your lubricants efficient, it is the effort and time of human beings who will make all the difference at the end of the day. If you designate the right people with the right expertise and qualities, the results will be desirable.
Having the right people with the right expertise, doing the right job allows things to happen swiftly and smoothly. If you have separate lubrication experts and responsible people to monitor the usage and execute the lubrication process, you will get the best results.
Micro-Lubehas been contributing to the industry with its high quality and wide variety of lubrication products. We ensure that we meet your diverse needs and requirements. We offer lubrication products, filtration systems, storage and dispensing services. Get in touch with us for more information about industrial lubricants and for industrial lubricants suppliersin Edmonton, Alberta, Canada.
Keeping a machine appropriately lubricated is a crucial factor that affects its lifespan and functionality. There are some practices that professional Industrial lubricant suppliers and manufacturers suggest business owners and machine operators follow.
Following these suggestions will ensure proper lubrication of the machinery leading to better operations and an extended lifespan.
Buy The Best Lubricant
Like most products, there is a myriad of lubricants available on the market. Hence, your first step towards ensuring the proper lubrication of any machine should be investing in a lubricant designed specifically for the types of operations it is used for.
Make sure you do your research before buying a lubricant. Buying the wrong lubricant will result in the machine’s increased wear and tear.
Store It Properly
The next important thing is to make sure you store your lubricant in a safe place. By a safe place, we mean that it should be placed in an environment that is contamination-free, dry and relatively cool. Try to prevent any dust particles, water, and any other type of chemical from contaminating the lubricant.
Moreover, most lubricants come with specific storing temperatures and a few other conditions. Hence, make sure you read these labels and ensure the storage area adheres to the requirements of the lubricant.
Use The Lubricant Timely
The next factor that needs to be considered is timeliness. Each lubricant has a specific shelf life, after that its efficacy is greatly reduced. Moreover, you are required to lubricate your machinery at certain times.
Each lubricant has to be refreshed after a few weeks. Some lubricants, once added to the machine, are good to go for as long as eight weeks while others have to be re-added after four weeks. Hence, depending on the lubricant you are using, make sure you adhere to the maintenance schedule recommended by the manufacturer.
Monitor Lubricant Levels
Monitoring the level of lubricant in the machine should be a part of your machine maintenance routine. Even if refreshing the lubricant is not due for another few days, it is a good idea to check your lubricants levels regularly.
If your lubricants level drops after every checkup this means that your machine is consuming and wasting more lubricant than usual. This hints that in-detail maintenance of the machine is due.
Check The Lubricants Condition
You must also keep an eye on what condition your lubricant is in. If the condition of your lubricant deteriorates before your planned lubricant change, you need to change it. Doing so can avoid possible damage to the machine.
A proper plan for lubrication must include regular and random inspections of the lubricant inside the machinery and its storage. This will help ensure that nothing wrong happens to the lubricants.
Filter The Oil If Necessary
If you don’t want to change your lubricant with a new one every time the machine is maintained you can always filter the existing oil. Filtering increases the life of the lubricant. However, after filtering and reusing the oil two or three times, you will have to replace it. You can save a huge amount of money by filtering and reusing the lubricants’ oil.
Replace The Lubricant On Time
Lastly, replacing the lubricant at the right time is crucial to ensure the machine’s proper functioning. If you delay the replacement of the lubricant, it can cause damage to the machinery. It will also affect business by slowing down the machine and affecting its productivity.
Lower productivity results in less profit generation. Therefore, it is critical to keep your machinery well-lubricated to ensure business growth.
Micro-Lubeoffers a wide range of industrial lubricants. We ensure you get the best lubrication solutions to keep your industrial machinery working at its optimum potential. To get in touch with us,click here.
