Automatic Lubrication System: Learn The Useful Things To Know Before Purchase?

Automatic lubrication systems have vast capabilities of ensuring optimal lubrication in even the most intense environments—from increasing production efficiency to enhancing machine performance and lifespan. From the investment perspective, the benefits of automatic lubrication systems are endless – from keeping machines running at peak efficiency with minimal maintenance downtime to prolonging their lifetime by reducing wear and tear. Indeed, these kinds of systems offer many advantages over manual methods such as high precision delivery rates and better distribution coverage across all components requiring lube-up. However, choosing the correct type is essential if you want your automated lubricant supply solution to work optimally. 

With this guide, we will cover all things related to choosing the right type: from exploring various automatic lubricator options available on the market today to understanding what criteria must be considered before investing in one.

Need an Automated Way to Keep Your Lubrication System Running Smoothly?

Automatic lubrication system is the answer! These systems use a variety of pumps and valves to ensure that your equipment runs with minimal friction, maximizing performance, and lengthening its life. Although maintenance on heavy machinery is time-consuming and expensive. Still, to keep rolling stock operational without disruption or damage from excess wear components need to be regularly maintained by using lubricants.

Undoubtedly, an automatic lubrication system relieves the burden by ensuring the smooth operation of machinery through the automated application of fluids as required throughout the process cycle. Maximizing efficiency and eliminating downtime is a major concern for many industries, both small and large. An automatic lubrication system is one of the simplest ways to reduce maintenance costs while maintaining optimal performance in your machinery over long periods.

Types of Automatic Lubrication Systems

You can invest in one of the following types of automatic lubrication systems as per your application requirements, such as food and beverage, steel industry, wind energy, construction, forestry, automation, and machine tools. Here are the various types of automatic lubrication systems:

  • Single Line Parallel: It includes a central pump station that distributes fluid to various injector branches via a single supply line. It is not suitable for use in cold conditions, for heavy lubricants, and for long supply runs despite having individually adjustable injectors, a simple design, and dependability.
  • Double Line Parallel: It is like a single line parallel in that it has two equal lines. Using hydraulic pressure, it distributes precisely timed injections of lubricant by cycling movable valves. With a two-line system, managing hundreds of lubrication sites from a distance of several thousand feet requires significantly less tubing or pipe.
  • Single Line Progressive System: In a single-line progressive system, lubricant flow cycles individual metering valves and valve assemblies. Apportioning cylinders move back and forth in a predefined bore to work the valves. It can identify a blockage by monitoring a single point and supports a wide range of system control and monitoring options and requires complex piping and tubing runs for large systems.
  • Mist Lubrication: It provides low oil utilization and cool bearing activity. Mist is produced by heat and/or air currents. Low-pressure air moves the mist through the pipe to the lubricating point. Closed-loop devices are safe for the environment because the mist is returned to the generator and positive pressure aids in keeping contaminants out of bearings.
  • Multi-Port Direct Lubrication: When the pump’s controller or an external controller activates the drive motor, a set of cams will turn and engage distinct injectors and direct pump components to dispense a predetermined amount of lubricant to each lubrication point. Systems are easy to construct, have a direct pump to the lubrication point without the need for additional attachments, and are easy to fix.

Typical Components of An Automation Lubrication System

An automated lubrication system is like a smart helper for machines. It makes sure they always have enough oil or grease to run smoothly. Here are basic components: 

  • Oil Tank/Pump: This is like the heart of the system. It stores the oil or grease and pumps it to where it’s needed.
  • Tubes: Think of these as the delivery pipes. They carry the oil or grease from the tank to the different parts of the machine.
  • Valves: Valves control how much oil or grease goes to each part. They make sure everything gets just the right amount.
  • Timer/Controller: This is like the brain of the system. It decides when the machine needs more oil or grease and sends it out at the right times.
  • Sensors: These are like the eyes and ears of the system. They check things like how much oil is left and if everything is working properly.
  • Filters: Filters clean the oil or grease before it goes into the machine. They make sure there’s no dirt or gunk that could cause problems.
  • Control Panel: This is where you can see what’s happening with the system and change settings if needed. It’s like the control center.
  • Safety Features: These are like the system’s protectors. They make sure nothing bad happens, like too much pressure building up.
  • Metering Device: This measures how much oil or grease is being sent out. It helps keep track of usage and ensures everything is working efficiently.

With all these parts working together, the automated lubrication system keeps machines running smoothly and prevents them from wearing out too quickly.

Why Automatic Lubrication Pump What Your Industry Require?

Automatic lubrication pumps offer numerous benefits beyond just protection against wear – they also help extend the service life of components, save money on parts replacements, and improve safety conditions at worksites all while keeping workers away from dangerous areas. Automatic lubricant pump blades offer precise distribution control over points-based or centralized motorized pumps − no more manual cleaning or cycle timing – ensuring greater accuracy than ever before! 

With advances in technology bringing us more sophisticated forms of automation every day it’s no surprise that automatic lubrication pumps have become increasingly popular when it comes to protecting equipment from premature failure caused by friction and wear due to inadequate cooling during operation. Whether you need a single pump dispensing grease or a multiple head pumping option distributing various fluids around different sections of your machine—automatic lubricators provide unbeatable efficiency along with reliable results every time—saving not only time but money too!

Questions & Answers You May Need To Know

How much does an automatic lubrication system cost?

Micro-Lube Provides Conveyors Lubrication Systems, Birail Systems, Monorail Systems, and more. The cost depends on the type of application and installation. We must know what type of system you require, such as single-line resistance, dualine, progressive, railway, air-oil, or single-point lubrication system. Contact us and we will provide the best quote in the industry.

What does an automatic lubrication system do?

While a machine is in use, an automatic lubrication system, also known as a centralized lubrication system, distributes predetermined amounts of lubricant to various parts of the machine. Even though these systems are fully automated, a system that requires a manual pump or button activation is considered a centralized lubrication system.

What are the different types of automatic lubrication systems?

There are mainly six types of automatic lubrication systems available in the market as per different applications, cost, usage, and pressure. The six include Single Line Resistance, Positive Displacement Injectors, Series Progressive, Dual Line, Specialty, and Single Point. For detailed descriptions, please check out our blogs.

Overall: Automatic Lubrication System Is The Best Investment For Your Application

Keeping machines properly oiled is an important but often overlooked part of any successful application maintenance program. But manually monitoring every machine each day just isn’t feasible—unless you want to spend all day walking around looking for spots that need oiling! That’s where automatic lubrication systems come in. These useful systems save time (and money!) by automatically distributing oils or other fluids as needed throughout targeted areas whenever they receive input from sensors placed inside or outside your machines’ moving parts. Now you have an idea of how different types work, their advantages, and slight drawbacks compared to more traditional methods, so investing in these amazing solutions with Micro Lube can help make your business run smoother than ever before. Contact us for more information about the automatic lubrication system.

Know The Best Troubleshooting Tips For A Grease Lubrication System

The first thing that comes to mind when we think about troubleshooting tips for a grease lubrication is the question: “What’s a grease lubrication system?” Well, it is a system that automatically greases your machine. We have all been there: you are trying to get your car running, but the grease lubrication system is giving you trouble. First, you try and see if it is a mechanical issue with the grease. But then you realize that the grease has been leaking down into the engine and causing damage! You know what it is—you do not know how to fix it. It is a fact: grease lubrication systems are great. They make your machine run smoother, more efficiently, and more quickly. But sometimes, problems can arise. Here are some troubleshooting tips for a grease lubrication. Suppose the grease lubrication is not working properly. In that case, you can do a few things to help identify and fix any problems.
  • First, make sure that the automatic lubrication system is functioning correctly. If not, check for leaks and ensure that all components are properly connected.
  • Second, try washing the inner surfaces of the automatic greaser with soap and water. This should dislodge any dirt or debris causing friction between moving parts of the system.
  • Finally, if none of these steps works, you may need to replace one or more components to get your grease lubrication back up and running again!
Grease is important to any machine or device that moves—a car or a factory machine. Grease lubrication systems keep things moving smoothly, especially if they are moving fast. Without the grease, everything would grind to a halt!

When your grease lubrication system starts acting up, there are three main reasons why:

  • The machine itself may clog with debris or other materials that prevent it from functioning properly (a common problem with old machines).
  • The automatic greaser may not be working correctly (or at all)!
  • Your machine needs a new filter!
You do not want to stay in the dust when it comes to greasing up your system. We have some other troubleshooting tips for a grease lubrication system to help you get in the groove and keep your grease moving smoothly.
  • Ensure your automatic grease lubrication works appropriately by checking all components’ cleanliness and proper lubrication.
  • Check for proper lubrication of the bearings, pistons, and other moving parts with a precision torque wrench.
  • Replace worn or damaged parts to operate your grease lubrication system properly.
If your grease lubrication system fails to work at all, here are the troubleshooting tips for a grease lubrication: Try cleaning out any dirt that might be present in your grease gun or grease pump. Dirt will clog up the system, preventing it from working properly or even at all. Further, you ensure that there are no foreign materials are there in conjunction with your grease gun or other components involved with the grease system (such as metal shavings). Foreign materials could cause corrosion within these components, leading to failure later down the line when they’re needed most!

Conclusion

After all, if you cannot get your system working with any troubleshooting tips for a grease lubrication system, get in touch with experts. The grease lubrication works with a specific model of the automatic greaser. If you have changed your model or are using an old one, you should ensure that it is properly installed. You can check the connection between the grease lubrication system and the automatic greaser. If you have disconnected this connection and want to reconnect it, use the correct connectors and the proper tightening sequence for each connector. Visit Micro-Lube for more information.

Why Is It Important To Lubricate Your Automatic Equipment?

  Thanks to numerous benefits of automated machines, the world is moving towards automation. Many manual machines are being replaced by automatic machines. In industrial facilities, you might see huge and small automatic machines that work on artificial intelligence (AI) and don’t require the supervision of a technician or worker. However, just like manual machines and equipment, automatic machines also require proper lubrication in order to work efficiently. Typically the lubrication of your automatic systems is achieved by an NGEO (natural gas engine oil) that has the viscosity grade of SAE 30 or 40. Automatic equipment is very expensive and is a very important part of your business. Hence, it is imperative that you ensure the machines are properly maintained. You can achieve this goal with proper maintenance and lubrication of your automatic system’s components and can also increase their productivity and performance while reducing their repair costs. Lubrication is one of the most important and crucial preventative maintenance steps to maintain your fleet’s life and productivity. Hence make sure that you buy the right lubricant from an authentic industrial lubricant supplier. Also Read: Types Of Lubricants And Their Uses As compared to manual lubrication, automatic lubrication provides more consistent lubrication on a frequent basis. Automatic lubrication creates a lubrication balance. A surplus of lubrication can cause wear and tear while lack of lubrication can cause the machine to overheat damaging its seals. Hence instead of letting your automatic system die out, it is better that you improve the productivity and functionality of your system with automatic lubrication system. Here is why you should never shy away from spending some extra money to ensure the proper lubrication of your automatic equipment.

Increases System Reliability

When it comes to your business it is the automatic systems that run the show. So the reliability of your system is always going to be a huge concern. An improper lubrication program will result in system downtime but if you incorporate a well-designed lubrication system for your automatic system, then you can achieve increased system reliability. With a proper lubrication program you will get the right amount of lubrication to reach the critical areas of your automatic equipment. Hence all parts of your machine will get lubricated and this will improve the reliability of your system. However, if you can, it is best to use an automatic lubrication system for your automatic system. This system offers monitoring options that will alert your technician if a problem occurs with your lubrication system. So with the right amounts of lubrication reaching your automatic system, you can improve the general performance and functionality of your system.

Increases Energy Efficiency

It is very important to employ environmentally friendly practices when it comes to your industrial systems as these practices will prove to be energy efficient. Automatic system lubrication ensures that your equipment won’t get stuck in a technical fault and won’t spin out quickly. Most manual lubricants are derived from oils used to produce fossil fuels and using fewer lubricants tends to be better for the environment. Hence, with an automatic lubrication system, your automatic equipment will not only get less lubricant more frequently but will also make sure that your equipment will get a variety of oil lubricants and will reduce the wastage of lubricants. So overall the automatic lubrication system will save more energy and will protect the environment at the same time.

About Micro-Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.
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