Lubrication is a fairly easy process and has no life or death dangers attached to it. But industrial grease lubrication, on the other hand, can lead to potential disasters, if not applied and carried out as efficiently as it should. The result of failures caused by this method can cost unexpected downtime, higher maintenance costs, or even personnel safety hazards.
Grease lubricants involve much more than just inserting grease into a machine’s parts and then hoping for the best. It should be a well-planned and carefully performed procedure to ensure the equipment’s safe operation and achieve maximum service life.
Before going into grease lubrication, make sure to get the required knowledge or hire professional service providers like Micro-Lube
which has been in the industrial lubricants industry for several years now, and is ready to serve you with any assistance you want regarding industrial lubricants
Also Read: What Causes Lubrication Failure?
If you are looking for tips on trouble-free grease lubrication to minimize operation costs and increase machine efficiency, follow these tips. This blog post will guide you through some important tips to ensure the best operation.
Choose The Right Type Of Grease
When you think grease is just grease, there begins the death of your equipment. Many people get into trouble due to their ignorance about their grease selection. If you are aiming for the long trouble-free life of your equipment, your grease selection should include proper base oil viscosity, base oil type, thickener type, NLGI grade, and an additive package.
Decide Where And How To Apply
After selecting the right grease lubricant, determine the place where you have to apply the grease in the right way and the right amount. Some machines have a prominent place for applying grease, making the process a lot easier.
But the most crucial tip is to look for any potential places and figure out the greasing points where grease must be applied. There can be hidden places where the grease may not be able to get to using regular methods, but there are tools available to ensure that every part gets its share.
Select The Right Grease Frequency
It is equally important to apply the right amount of grease in the right places. Make sure that no place is left empty and that the grease is spread evenly around the parts. Many people pick the wrong greasing frequency. This results in bad performance and results in the inefficiency of the machine.
The frequency depends on a lot of factors, such as the degradation time of the grease, the workload of the machine, time, speed, and what kind of contaminants it is exposed to. A general rule of thumb is to grease the machines once every quarter or every month. However, this method rarely fits all equipment.
Monitor The Lubricants Performance
Once you have selected the right grease for lubrication and determined the greasing points, it’s time to monitor the effectiveness of the lubrication. It is necessary to evaluate the performance of the lubricant and adopt any changes over time as needed.
One good way to measure the effectiveness of a lubricant is to test the sound of the equipment. A smooth and crisp sound without fluctuations indicates that the parts are working properly.
Choose The Appropriate Test Period
Maximum equipment life can be achieved by consistently measuring the lubricant’s effectiveness. It is important to monitor in-service grease consistency, as grease that softens too much or early on can run out of the machine or fail to stay in place.
A grease that hardens with time can provide inadequate lubrication and increase the load and electrical consumption which consequently is bad for the machine’s performance. Make sure that you perform regular inspections of the equipment to look after the condition of grease.
To Sum Up
These were a few essential tips for trouble-free industrial grease lubrication. Greasing can be a tricky task. It is suggested that you should use professional lubrication products by an experienced company that provides the best solution for your needs.
is a full-service lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to its diverse customers.
At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more.
Our staff has over ten years of “hands-on” experience in providing the best solutions for your equipment, which has earned our customers’ confidence in our products and services. Contact us
here for more information.