Unveiling the Power of Synthetic Lubricants: Top Four Traits in Industrial Applications

In the vast landscape of industrial machinery and equipment, the choice of lubricants plays a pivotal role in ensuring optimal performance and longevity. Among the myriad options available, synthetic lubricants stand out for their exceptional qualities that cater to the demanding requirements of industrial settings. From enhancing efficiency to prolonging machinery lifespan, synthetic lubricants have earned their place as indispensable assets in various industries. Let’s delve into the top four traits that make synthetic lubricants the preferred choice in industrial applications.

1. Superior Thermal Stability

One of the primary challenges faced by machinery operating in industrial environments is the extreme temperature fluctuations. Traditional mineral-based lubricants may struggle to maintain their viscosity and lubricating properties under such conditions, leading to premature wear and tear of critical components. In contrast, synthetic lubricants exhibit remarkable thermal stability, thanks to their precisely engineered molecular structure. They can withstand high temperatures without breaking down, ensuring consistent lubrication and protection across a wide range of operating conditions. This trait not only enhances equipment performance but also minimizes the risk of costly downtime due to overheating-related failures.

2. Enhanced Wear Protection

In the relentless realm of industrial operations, machinery is subjected to intense friction and mechanical stress, which can accelerate wear and compromise performance over time. Synthetic lubricants boast superior wear protection capabilities, forming a robust barrier between moving parts to minimize metal-to-metal contact. Their advanced additives, such as anti-wear compounds and friction modifiers, reduce frictional losses and prevent surface damage, thus extending the service life of critical components. By mitigating wear and tear, synthetic lubricants contribute to smoother operation, reduced maintenance frequency, and ultimately, higher productivity in industrial settings.

3. Extended Drain Intervals

Routine maintenance tasks, including lubricant changes, can be disruptive and time-consuming for industrial operations. Synthetic lubricants offer a compelling solution by enabling extended drain intervals compared to conventional oils. Their inherent resistance to oxidation and degradation ensures prolonged lubricant life, allowing equipment to operate efficiently for longer durations between oil changes. This not only translates to cost savings by reducing the frequency of maintenance interventions but also enhances operational continuity by minimizing downtime associated with lubricant replenishment. Additionally, extended drain intervals contribute to environmental sustainability by reducing waste generation and resource consumption.

4. Compatibility with Seals and Materials

Industrial machinery often incorporates a diverse array of seals, gaskets, and materials, each with its own unique requirements and compatibility considerations. Synthetic lubricants exhibit excellent compatibility with a wide range of sealing materials, including elastomers and plastics, minimizing the risk of seal deterioration or leakage. Furthermore, their consistent chemical composition and purity mitigate the potential for adverse reactions with component surfaces, ensuring compatibility with various metals and alloys commonly found in industrial equipment. This trait enhances equipment reliability and safety by maintaining seal integrity and preventing fluid contamination, thereby preserving operational efficiency and minimizing the risk of costly fluid leaks. In conclusion, synthetic lubricants offer a host of compelling advantages that make them indispensable assets in industrial applications. From their superior thermal stability and enhanced wear protection to extended drain intervals and compatibility with diverse materials, synthetic lubricants excel in meeting the demanding requirements of modern industrial machinery. By leveraging these exceptional traits, industries can optimize equipment performance, minimize maintenance costs, and enhance operational reliability, thereby gaining a competitive edge in today’s dynamic business landscape. Contact us for more information.

Demystifying Industrial Lubricants: What You Need to Know

Industrial lubricants are the unsung heroes of machinery and equipment, silently working to reduce friction, dissipate heat, and protect critical components from wear and tear. While often overlooked, choosing the right lubricant and understanding its properties are essential for maximizing efficiency, minimizing downtime, and prolonging the lifespan of industrial assets. In this blog, we’ll delve into the world of industrial lubricants, shedding light on their importance, types, selection criteria, and best practices.

The Role of Industrial Lubricants:

At the heart of any machinery lies the need for smooth, frictionless operation. Industrial lubricants fulfill this need by forming a protective film between moving parts, reducing friction, and preventing metal-to-metal contact. Additionally, they help dissipate heat generated during operation, minimize wear and corrosion, and seal out contaminants, ensuring optimal performance and longevity of equipment.

Types of Industrial Lubricants:

Industrial lubricants come in various forms, each tailored to specific applications and operating conditions. Common types include:
  • Mineral Oil-based Lubricants: Derived from crude oil, these lubricants are versatile and widely used in general-purpose applications.
  • Synthetic Lubricants: Engineered for extreme conditions, synthetic lubricants offer superior performance in terms of temperature resistance, oxidation stability, and longevity.
  • Greases: Composed of a base oil thickened with a soap or other thickener, greases are ideal for applications where staying in place and providing long-lasting lubrication is crucial.
  • Biodegradable Lubricants: Designed to minimize environmental impact, biodegradable lubricants are used in environmentally sensitive areas or where leakage poses a risk.
  • Specialty Lubricants: Tailored formulations for specific applications, such as high-temperature environments, food-grade applications, or extreme pressures.

Factors to Consider When Selecting Lubricants:

Choosing the right lubricant requires careful consideration of several factors:
  • Operating Conditions: Temperature, pressure, speed, and environmental factors influence the choice of lubricant.
  • Equipment Compatibility: Ensure compatibility with seals, materials, and other components in the system to prevent damage or performance issues.
  • Performance Requirements: Consider factors such as load-bearing capacity, wear protection, oxidation stability, and resistance to water washout.
  • Regulatory Compliance: Adhere to industry standards and regulations, especially in sensitive sectors like food processing or pharmaceuticals.
  • Maintenance Practices: Factor in lubricant change intervals, re-lubrication frequency, and compatibility with existing lubrication systems.

Best Practices for Lubricant Management:

  • Proper Storage: Store lubricants in clean, dry environments away from contamination sources and extreme temperatures.
  • Regular Monitoring: Implement routine oil analysis to assess lubricant condition, detect contaminants, and identify potential issues early.
  • Appropriate Application: Follow manufacturer recommendations for lubricant type, quantity, and application method to ensure optimal performance.
  • Effective Dispensing: Use suitable dispensing equipment to deliver the right amount of lubricant accurately and efficiently.
  • Training and Education: Provide training to personnel on proper lubrication practices, including handling, application, and troubleshooting.
In conclusion, industrial lubricants play a crucial role in ensuring the smooth and reliable operation of machinery and equipment across various industries. By understanding the different types of lubricants, selecting the appropriate ones for specific applications, and following best practices for lubricant management, businesses can optimize performance, minimize maintenance costs, and extend the service life of their industrial assets.  Investing in the right lubrication strategy is not just a matter of equipment maintenance but a key aspect of operational efficiency and profitability. Contact us for more information about the key benefits of industrial lubricants.

The Importance of Industrial Lubrication for Your Pneumatic Equipment

Pneumatic equipment, powered by compressed air, plays a pivotal role in numerous industries, from manufacturing to automotive. To maintain the efficiency, longevity, and reliability of these systems, proper lubrication is essential. In this industrial lubrication blog, we’ll explore the significance of lubrication for pneumatic equipment and the key reasons why it should be an integral part of your maintenance routine.

1. Reducing Friction and Wear:

Friction is an inevitable part of machinery operation, leading to wear and tear over time. Lubrication forms a protective barrier, reducing friction between moving parts in pneumatic systems. Proper lubrication minimizes wear on components such as cylinders, valves, and seals, extending their lifespan and reducing the frequency of replacements.

2. Enhancing Energy Efficiency:

Lubricated pneumatic equipment operates more efficiently, requiring less energy to perform tasks. Reduced friction and smoother movement contribute to energy savings, making lubrication a cost-effective way to improve overall system efficiency.

3. Preventing Corrosion and Contamination:

Pneumatic systems are susceptible to corrosion due to the presence of moisture in compressed air. Lubrication helps create a protective barrier, preventing corrosion and extending the life of components. Lubricants also act as a barrier against contaminants, such as dust and debris, ensuring the integrity of the system and preventing damage to sensitive components.

4. Maintaining Consistent Performance:

Lubrication contributes to the consistent and reliable performance of pneumatic equipment. Properly lubricated components move smoothly, preventing issues like sticking valves or sluggish cylinders that can disrupt operations. Consistent performance reduces downtime, increases productivity, and improves the overall efficiency of the industrial processes relying on pneumatic systems.

5. Temperature Regulation:

Pneumatic systems can generate heat during operation. Lubrication helps dissipate this heat, preventing overheating and potential damage to components. Adequate lubrication also ensures that the system operates within its optimal temperature range, contributing to the longevity of pneumatic equipment.

6. Noise Reduction:

Unlubricated pneumatic systems can produce excessive noise due to increased friction between moving parts. Lubrication helps dampen these noises, creating a quieter and more comfortable working environment. Reduced noise levels contribute to improved workplace conditions and may also have positive effects on worker productivity and well-being.

7. Extended Maintenance Intervals:

Regular lubrication schedules can extend maintenance intervals for pneumatic systems. Well-lubricated components require less frequent inspections and replacements, reducing overall maintenance costs and increasing system uptime.

Conclusion:

In the realm of pneumatic equipment, the importance of lubrication cannot be overstated. From minimizing friction and wear to enhancing energy efficiency, preventing corrosion, and maintaining consistent performance, the benefits of proper lubrication are far-reaching. Incorporating a well-planned lubrication strategy into your maintenance routine will not only extend the life of your pneumatic systems but also contribute to increased efficiency, reduced downtime, and a smoother operation overall. Regularly consult equipment manuals and industry best practices to ensure that you use the right lubricants and follow recommended guidelines for your specific pneumatic equipment. Contact us for more information about Industrial lubrication.

Importance Of Industrial Lubricants In Variety Of Sectors

Industrial lubricants have a use every day in a variety of industries, from automotive to food & beverage. While their concept is simple enough, the impact they have on these sectors cannot be understated. Without them, industrial processes would slow down and production times would drastically increase. Here we will look at why these oils and greases are so important. In both largescale manufacturing plants and smaller shops alike. The importance of using quality industrial products such as greases and oils should never be underestimated. Even small slips can make all the difference between an optimized process running smoothly or grinding painfully to a halt midway through its cycle. With us, know why oiling components is important but how often operators should do it too. Keeping factories productive while avoiding costly breakdowns along the way!

Introduction to Industrial Lubricants

In the industrial world, lubricants are fundamental. Keeping machines running smoothly is at the heart of any production process. But choosing a lubricant for gear systems or hydraulic applications is difficult if you don’t understand their function and properties. Do you know what viscosity to choose? Or which type of additive should go into your selection? With so many options on the market, it could seem like a daunting task to find the right solution for your machinery, until now! We are here to explain clearly and concisely all about industrial lubricants. How they work, when they should be used, how and why certain additives help them fulfil their job better. without overwhelming jargon or overly complicated explanations.

Advantages of Using an Automatic Lubrication System for Your Equipment

When it comes to lubricating your equipment, you have a few options: manual oiling, automatic oiling systems, and automated lubrication systems. From an efficiency standpoint, automated lubrication systems can save you time and money overall. They specifically have a design to provide precise amounts of lube at carefully timed intervals so that all parts remain adequately protected from wear. Automated Lubrication Systems (ALS) are widely in use by industries across the globe for efficient and accurate lubrication of machines. The benefits include higher production rates owing to reduced downtime for maintenance; improved product quality due to better control over operating parameters; environmental protection through minimized oil spills; as well as extended service life of machinery components.

Features of Industrial Lubricants In Variety Of Sectors

Keeping industrial machining cool and running smoothly that’s the goal of any maintenance team. Industrial lubricants are an essential part of any good program, as they provide a barrier between moving parts to minimize friction, heat, sound pollution, and wear. But which type of lubricant is best for your business? The answer depends on many factors: temperature range in the facility; speed at which equipment operates; expected life cycle length; environmental safety regulations; etc. Fortunately, there are many different types available designed to address specific applications and operating conditions. Industrial machinery runs best with appropriate levels of quality lubrication using specialized products formulated for harsh environments such as high-pressure applications or extreme temperatures. Choosing the ideal oil or grease requires analysis of working conditions such as viscosity level needed, amount required/time intervals needed between refills, potential contamination sources from outside sources (such as water).

Uses & Benefits of Different Types Of Industrial Lubricants

Keeping industrial machinery running is essential for business operations. Lubrication helps components run more smoothly and with less friction, eliminating the risk of breakdowns or malfunctions that could cost valuable time and money. Industrial lubricants can improve overall equipment performance, reduce maintenance costs, increase efficiency, extend system life cycle, and alleviate environmental concerns caused by leakage or waste. But not all lubricants are equal, different types perform better in specific applications under certain conditions. The right industrial lubricant can make a big difference when it comes to peak performance in your facility. There are various categories of industrial lubricant products available, from greases to fluids, as well as common industries where they are in use effectively. ​When it comes to industrial lubricants, today’s modern market offers an overwhelming selection of options. Not only for automotive and machinery applications but also almost any setting or industry that requires some form of lubrication. Industrial lubricants are available for a wide range of sectors such as construction, mining, manufacturing, and aerospace. And each sector has its own unique set of demands requiring tailored solutions. While there are multiple categories, based on composition, of the variants available. Each type brings its own benefit to specialized applications across all sectors including automotive manufacturing and food processing.

Conclusion

Lubrication is a vital part of any system that utilizes moving mechanical components. Regardless of the industry, equipment is subject to wear and tear due to friction caused by regular use. While oil may be more commonly used in many systems for its low viscosity and fast spreading nature. Grease has several advantages that make it the perfect choice for some applications. Especially when an automated approach is required. Relying on manual monitoring can mean sacrificing efficiency or risking violation of safety regulations if something slips through the cracks.

Frequently Asked Questions (FAQs)

Why is there a need for industrial lubricants if you can hire a person to lubricate?

Industrial machines don’t just require lubrication, but also automation. Many manufacturers are starting to rely on industrial lubricants to save them time and money. Hiring someone extra to grease your machines may be one way companies can keep their equipment running smoothly, but it’s far from being the most effective solution. Even though putting individuals in charge of manually oiling and greasing tools requires less upfront costs, eventually, selecting industrial lubes carries more advantages.

Are automatic lubrication systems worth investment eventually?

Lubrication of moving components is an essential part of any industry’s maintenance and upkeep. To guarantee efficient operation, bearings, transmission systems, motors and pumps are kept in optimal performance with lubricants. But applying greases and oils manually is often arduous, time consuming and sometimes just plain forgotten! Automatic lubrication system allows for centralized, uninterrupted automatic grease lubrication or oil dispensing that helps maintain your equipment at peak performance with minimal effort.

What are exactly various sectors using industrial lubrication?

Lubrication is one of the oldest industrial practices and has been around since early civilization. From primitive fish oil to today’s high tech synthetic lubricants, this seemingly simple concept has become an integral part of nearly every industrial process. This form of lubrication is used in most manufacturing processes, including chemical plants, paper mills, food processing plants, electrical utilities, and many other industrial sectors. No matter if you’re running a factory or an automobile garage. There’s something out there to help you get the best performance from your equipment! Contact our experienced engineer for more information about the uses of industrial lubricants in variety of sectors. And contact Industrial lubricants suppliers if you are finding best industrial lubricants in Edmonton, Canada.

What are the Basics of industrial lubricants? Know Before Purchasing Them.

Industrial lubricants are liquids that reduce friction between moving parts and help keep machines running smoothly. Are you here to know the basics of industrial lubricants? They have a variety of uses in a variety of industries, including manufacturing and manufacturing processes. Knowing what makes up your lubricant will help you find the right product. These are the oils and greases for industrial applications, such as automotive and heavy equipment industries. They protect the moving parts of machines from wear and tear while providing lubrication to reduce friction. The basics of industrial lubricants include oil and grease. We all know that oil is suitable for a machine, but did you know it’s also good for your industrial equipment? The right kind of oil will keep your machinery running smoothly. It can make a huge difference in how well your machine performs. If you are looking for industrial lubricant, there are several things to consider before purchasing:
  • How much protection do you need? Do you need something that lasts longer than regular motor oil (up to 10 years), or would just one year be enough?
  • You should also consider how often your machine is in use—if it’s only in use once every month or two, then one year isn’t going to cut it!

Importance Of Industrial Lubricants

Industrial lubricants are chemicals and materials that help keep machines running smoothly. They are important because they help keep your equipment working at its highest efficiency, saving you money, and making your workplace safer.

Here are a few basics of industrial lubricants:

There are three main types of lubricant: wet, dry, and synthetic. Wet lubricants are oil-based products in either a paste or liquid form. Dry lubricants come from solid particles like graphite or molybdenum disulfide (MoS2), which absorb moisture from the air and serve as a protective coating for moving parts. Synthetic lubricants contain no petroleum products but rely on non-petroleum ingredients such as silicone grease or hydrogenated polyisobutene (HPI).   An industrial lubricant is a liquid to improve machines’ performance. These machines include:
  • Motors
  • Gearboxes
  • Axles and wheels
  • Pumps and fans
  • Other Machinery
There are three basic types of industrial lubricants: greases, oils, and water-based fluids. Each type has its own unique properties that make it ideal for specific applications. For example, oils provide better protection against rust than greases because they don’t absorb as much moisture as greases when exposed to air. However, they don’t help keep metals from becoming sticky when they come into contact with them as water-based fluids do. So, when choosing an industrial lubricant, it’s important to choose one that fits your needs exactly!

Overall

Industrial lubricants are oils explicitly designed for heavy-duty machinery and other equipment for manufacturing and construction. They are usually heavier and thicker than standard motor oil and contain additives that help reduce friction between metal surfaces. They are typically blended for specific purposes and made from high-quality base stocks that provide long-lasting wear protection. Contact us for more information about industrial lubricants. And contact Industrial lubricants suppliers if you are finding industrial lubricants in Edmonton, Canada. Also read some related blog:  6 Ways In Which Industrial Lubricants Help The Mining Industry Trusted and Reliable Industrial Lubricants Supplier Importance Of Industrial Lubricants In Variety Of Sectors Know about the Basics of Automatic Lubrication System  

Know The Best Troubleshooting Tips For A Grease Lubrication System

The first thing that comes to mind when we think about troubleshooting tips for a grease lubrication is the question: “What’s a grease lubrication system?” Well, it is a system that automatically greases your machine. We have all been there: you are trying to get your car running, but the grease lubrication system is giving you trouble. First, you try and see if it is a mechanical issue with the grease. But then you realize that the grease has been leaking down into the engine and causing damage! You know what it is—you do not know how to fix it. It is a fact: grease lubrication systems are great. They make your machine run smoother, more efficiently, and more quickly. But sometimes, problems can arise. Here are some troubleshooting tips for a grease lubrication. Suppose the grease lubrication is not working properly. In that case, you can do a few things to help identify and fix any problems.
  • First, make sure that the automatic lubrication system is functioning correctly. If not, check for leaks and ensure that all components are properly connected.
  • Second, try washing the inner surfaces of the automatic greaser with soap and water. This should dislodge any dirt or debris causing friction between moving parts of the system.
  • Finally, if none of these steps works, you may need to replace one or more components to get your grease lubrication back up and running again!
Grease is important to any machine or device that moves—a car or a factory machine. Grease lubrication systems keep things moving smoothly, especially if they are moving fast. Without the grease, everything would grind to a halt!

When your grease lubrication system starts acting up, there are three main reasons why:

  • The machine itself may clog with debris or other materials that prevent it from functioning properly (a common problem with old machines).
  • The automatic greaser may not be working correctly (or at all)!
  • Your machine needs a new filter!
You do not want to stay in the dust when it comes to greasing up your system. We have some other troubleshooting tips for a grease lubrication system to help you get in the groove and keep your grease moving smoothly.
  • Ensure your automatic grease lubrication works appropriately by checking all components’ cleanliness and proper lubrication.
  • Check for proper lubrication of the bearings, pistons, and other moving parts with a precision torque wrench.
  • Replace worn or damaged parts to operate your grease lubrication system properly.
If your grease lubrication system fails to work at all, here are the troubleshooting tips for a grease lubrication: Try cleaning out any dirt that might be present in your grease gun or grease pump. Dirt will clog up the system, preventing it from working properly or even at all. Further, you ensure that there are no foreign materials are there in conjunction with your grease gun or other components involved with the grease system (such as metal shavings). Foreign materials could cause corrosion within these components, leading to failure later down the line when they’re needed most!

Conclusion

After all, if you cannot get your system working with any troubleshooting tips for a grease lubrication system, get in touch with experts. The grease lubrication works with a specific model of the automatic greaser. If you have changed your model or are using an old one, you should ensure that it is properly installed. You can check the connection between the grease lubrication system and the automatic greaser. If you have disconnected this connection and want to reconnect it, use the correct connectors and the proper tightening sequence for each connector. Visit Micro-Lube for more information.

What Are The Different Types Of Lubricants And What Are Their Applications?

Although the primary function of lubricants is to lessen the friction between two surfaces, all lubricants are different. Due to its simple nature, lubricating tasks are often assigned to new employees or apprentices. It may look easy, but the technicalities about the nature and functioning of the lubricant being used should match the nature of your needs. Therefore, it is beneficial to have a thorough knowledge of different types of industrial lubricants. This ensures that any incorrect type of lubricant is not used for the incorrect application, reducing machine downtime and failures. You will also be able to select trusted industrial lubricants suppliers to get the best quality products. Let’s begin with the basics. There are four major types of industrial lubricants;
  • Oil
  • Grease
  • Penetrating lubricants
  • Dry lubricants
The two most common types of lubricants you will encounter in your daily life are oil and grease, but there are ample chances that your facility will be using dry and facility lubricants in one way or another. So, it is critical to know when and when not to use these lubricants. The following blog post explains different types of lubricants and their applications.

Grease

Greases are created by combining oil (generally mineral oil) and combiners (such as lithium-based soaps). Greases like molybdenum disulfide, graphite, and others may need some exclusive thickeners as well. Grease has the ability to mix with the lubricants in the oil, adding thickness and enabling the lubricant to collect particles from the surface. It can also act as a barrier between the surface and the contaminants that can damage them.

When Should You Use Grease?

The best places and instances to use grease as a lubricant are;
  • For chains, gears, bearings, and linkages.
  • When you want to keep the dust and water droplets out.
  • You want the lubricant to stick to the surface for an extended time.
  • When there are chances that you may forget to oil a machine because you use it so infrequently.
Learn More: Tips For Trouble-Free Grease Lubrication

Situations Not Suitable For Grease Use

  • When your machine has fast-moving and fine parts, grease can slow their movement and impact the machine’s efficiency.
  • Moving parts can make the grease fling making it difficult to keep the working area clean and hazard-free.
  • In the instance where thick grease can act as too much of a barrier for a fast-moving machine.

Oil

Oils are thin liquids made up of long chains of polymers and some additional additives. The most common additives are antioxidants which prevent the oil from getting oxidized, and corroded, which prevent oils from having deposits. Oils are difficult to squeeze between the long chains, although you can lower the friction between them by using oils as barriers.

When Should You Use Oil?

  • Hinges, tool maintenance bearings, and blade sharpening.
  • You want to lubricate the surface without dealing with resistance which is common in the case of grease.
  • You want to lubricate but don’t want to disassemble everything, so you put oil in the small spaces.

Penetrating Lubricants

Penetrating lubricants work as a shield for several stuck-bolt combatants. However, penetrating lubricants are not meant for long-term lubrication. Due to their low viscosity, these lubricants are good enough to penetrate the small cracks on the surface, increase lubrication, and remove the rust by splitting it.

When To Use A Penetrating Lubricant

  • To unseize stuck bolts or nuts. This will set them free even if they have years of rust or debris stuck on them.
  • To perform warehouse repair tasks, remove adhesive stickers, and remove the stubborn chewing gum from the surface.

Dry Lubricant

Dry lubricants contain special types of materials such as silicon, molybdenum, PTFE, and graphite. They have a very slippery molecular nature that helps them reduce the friction between the surfaces. They are also present in the form of sprays where these materials are mixed with water, alcohol, and other volatile liquids that evaporate after application.

When To Use Dry Lubricant

  • Where you don’t want to use a lubricant that attracts dust.
  • Locks, threaded logs, and hinges.
  • On surfaces that can experience extremely high temperatures.

About Micro-lube

Micro Lube is a full-service conveyor lubrication company based in Edmonton. We aim to use our international experience to provide professional, affordable, and personalized service to our diverse customer base. Our expertise in chain and conveyor lubrication has earned us great customer confidence in both our products and services. To know about the types of industrial lubricants and their quality, contact us now. Related blog:  Know about the Basics of Automatic Lubrication System    

Benefits Of Using Chain Lubricants | Micro-Lube

  Generally, machines will not operate with a dry or rusty chain, almost every industry requires high-quality chain lubricants for their machinery. Although, different chain lubricants are used in different industries depending on the type of machinery and their usage. Various factors are involved in selecting a lubricant that can suit the demands of your machinery. For instance, a lubricant that serves well for textile machinery might not work well on bike chains. Regardless of the type of lubricant, each chain oil serves the same purpose and provides similar benefits to every machine. So chain lubricants are equally important for the efficient working of machines in every industry. To maintain the efficiency of the machines, the right choice of chain lubricant should be made. Using the wrong lubricant is as dangerous as not using a chain lubricant. Because a chain lubricant that does not suit the requirements of the machine can damage the chain material as well as the machinery. However, engine oil and industrial machine lubricant providers, supply chain lubricants that suit your machine. You can also take the advice of expert industrial lubricant suppliers to find the best solution that can serve your machine well and increase its performance. To understand the importance of chain lubricants the benefits of using them are discussed further in this blog. Hence, every machinery can get the same advantages regardless of the type of lubricant they use.

Smooth Working

A chain is used to operate different parts of a machine, so the working of the chain can affect the working of parts connected to it. The use of chain lubricant helps it rotate smoothly so that the parts connected to the chain can also have smooth movement. Along with that, the chain lubricants eliminate rusting and chances of breakage. A chains’ lubricant not only keeps the material of the chain in good condition but also protects it from damage. The lubricants behave as a protective shield on the chain that keeps it greasy and protects it from damage. Therefore, by using the proper lubricant the chain can be used for a long time as the lubricant increases the efficiency and life of the chain.

Low Energy Consumption

Commonly, the chain is responsible for the movement of the wheels, motor etc, so smooth and trouble-free movement of the chain is mandatory to operate the parts connected to it. On the other hand, if the chain is not working properly the engine will exert more effort to operate at the required speed, consequently, the engine will consume more energy to operate the machine. So using a chain lubricant can minimize the energy consumption as it helps the chain operate with good speed.

Saves On Repair Costs

Chain lubricants keep the structure and material of the chain in good condition, a dry and rusty chain can break due to high-speed rotation. The lubricants protect the chain due to which repairing costs are saved and work for a long time without needing to be repaired.

Less Maintenance

Generally, the chain is considered accurate, if it is working smoothly with excellent rotation speed. Less maintenance is required on machines that are operating accurately. Moreover, it is quite difficult to remove the chain from the machine for frequent maintenance. Hence, using chain lubricants can help you keep the chain intact in the machine for a long period of time. Also, you can save the effort and cost required for the maintenance of the chain.

Reduce Noise

A dry, damaged or un-greasy chain makes a lot of noise which affects its surroundings. Dry chains generate a very loud sound during rotation. Also, increased noise represents that it’s time for lubrication. Thus, lubricating the chain makes it greasy and easy to operate, eventually, minimizing its rotation sound. Also Read: Possible Causes Of A Noisy Bearing

About Micro-Lube

Micro-Lube is a lubrication service provider. We at micro-lube provide exceptional lubrication products and services for your industrial and personal machinery. We aim to give professional, affordable, and personalized service to our valuable customers. Our experienced team can handle all lubrication tasks related to conveyor, and chain lubrication. In addition to lubrication, we also provide filtration services for your lubricants. You can check our wide range of products to find lubricants, filters, oil dispensers, and storage products. If you need any of our products, feel free to contact us, our team will give you the detailed information.

Some Common Terms Related To Industrial Lubricants

Being in the industrial industry requires you to be familiar with everything that can make your company grow and increase your business PR. However, many people don’t realize the importance of having the right education and knowledge about certain terms to help them understand their industry better and prepare them to combat any challenges. Micro-lube has been in the industrial lubricants industry for several years now, and we are ready to serve you with any assistance you want regarding industrial lubricants. You can read our blog section to learn about industrial lubricants, their usage, their benefits, and more. This blog post mentions some common and useful terms used for industrial lubricants. Knowing these terms will make the process of industrial lubricants easier for you from buying, using, and keeping them for years.

Abrasion

Abrasion refers to the general wearing of the machine’s surface, often caused due to lack of proper lubrication and exposure to grime, dust, and dirt.

Absolute Viscosity

Absolute viscosity is a term that is used interchangeably with viscosity. It is used to distinguish it from kinematic viscosity or commercial viscosity. Absolute viscosity is a fluid’s internal resistance to flow. It is divided by fluid density equals kinematic viscosity, and the unit of absolute viscosity is poise. Considering the absolute viscosity while buying an industrial lubricant is important.

Additive

An additive is any material incorporated into a lubricant or similar product to import new properties or enhance the existing properties. It is usually used in relatively low concentrations.

Anti-foam Agent

An anti-foam agent is used as an additive to suppress the foaming properties of petroleum products. It converts the small bubbles into large ones that burst more rapidly and decrease the foaming.

Antioxidant

An antioxidant is also a chemical used in small quantities to increase oxidative resistance. It helps prolong the base oil’s induction period in oxidizing conditions.

Base Number

The base number is designed as the amount of acid, and all the quantity of hydrochloric or perchloric acid expressed in milligrams of KOH. It neutralizes all the basic constituents of a one-gram petroleum product sample. This term also indicates the capacity of oil to fight the corrosive effects of acidic products.

Boundary Lubrication

Boundary lubrication is lubricating between two rubbing surfaces without developing a lubricating film. It requires antiwear and extreme pressure additives to prevent metal-to-metal contact.

Batch

A batch is any quantity of material being considered or handled at a certain time.

Biodegradable

It means being capable of being broken down chemically depending on certain microorganisms such as bacteria, yeast, and fungi. Most petroleum products are typically biodegradable in the environment within two months to 2 years.

Catalyst

A catalyst is a substance that increases the chemical reaction rate without itself being used in the chemical process.

Cavitation

Cavitation refers to the formation of an air or vapor pocket. It is caused due to the lowering of pressure in a liquid and occurs in a hydraulic system due to low fluid levels.

Compressibility

Compressibility enhances some property or part of the new property of the base fluid.

Detergent

Detergent refers to an additive or a compound that has the property of neutralizing the acidic contaminants in the oil.

Dry Lubrication

Dry lubrication is the situation of moving services with no liquid lubricant between them.

Emulsifier

An emulsifier is an additive that promotes the formation of a stable emulsion. The emulsion is an intimate mixture of materials that don’t form a homogeneous mixture upon mixing.

Filtration Ratio

Filtration ratio, also known as the beta ratio, is the ratio of particles greater than a given size in the influent fluid to the number of particles greater than the same size of the effluent fluid.

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Why Water-Oil Separation Is Crucial For Industrial Settings

Why Water-Oil Separation Is Crucial For Industrial Settings Water contamination is usually known as the scourge of any machine. The eternal battle continues between lubricant technicians in the wet process industries such as paper and pulp. The competition between outdoor machine applications such as construction and mining and frequent machine washdowns like food processing never seems to come to an end. However, water contamination hazards are not only limited to these industries. They affect all kinds of plants and industries. Both oil and machines are affected by water. Water promotes the oxidation of lubricants base oil and releases additives that attract water. Later, the water settles towards the bottom of the sump. Water hydrolyzes additives which affect the performance of machines. In some cases, this hydrolysis can produce highly corrosive by-products. Resultantly, lubricants degraded by water cannot lubricate and protect the machine efficiently. This inefficiency can lead to severe wear and tear. Read More: What Causes Lubrication Failure?

Water Induced Wear Mechanisms

Common water-induced wear mechanisms include:

Rust And Corrosion

For the production of iron oxides, water attacks steel and iron surfaces. Water binds with the acids in the oil to boost its potential to attack ferrous and non-ferrous metals. As a result, the surfaces deteriorate rapidly in the presence of rust and corrosion, which invite abrasive particles. Rust is also abrasive. Abrasion exposes fresh nascent metal that deteriorates rapidly in water and acids.

Vaporous Cavitation

If vapor pressure reaches low-pressure points of the machine, such as the suction line at the pump, then vapor bubbles expand. Vapor bubbles need exposure to high pressure suddenly, such as in the load zone of a journal bearing. The water bubbles contract at high pressure and go back to the liquid state. Consequently, water droplets impact parts of the machine with force in the form of needle-like micro-jets. This damages the machine and causes erosion and localized surface fatigue. Water contamination also gives the oil the ability to entrain air and increase gaseous contamination.

Film Strength Loss

With elastohydrodynamic (EHD) contacts, the pitch line of gear tooth, and rolling bearing, the strength of lubricating film increases. The increase in the film is due to the viscosity of the oil, which increases with pressure. However, water does not possess the same property. The viscosity of water remains constant and drops slightly with the increase in pressure. Accordingly, the addition of contaminants in water increases contact fatigue and surface-to-surface contact. In high-pressure zones, tribo-chemical reactions cause blisters and embrittlement.

Managing Water Contamination

One of the most effective ways to prevent water contamination is to keep water out from the oil. Water makes its way into reservoirs or sumps where machines interface with the environment. Tips to keep oil void of water are as follows:
  • Mange new oil efficiently
  • Use high-quality shaft and wipe seals
  • Avoid sprays with high pressure in areas near seals if possible
  • Maintain heating/cooling and steam water system seals

Gravity Separation

Water has a higher specific gravity than hydraulic fluids. Due to its high gravity, it settles down at the bottom of the reservoir. The effectiveness of gravity separation improves by using a cone-shaped tank and increasing the fluid temperature. However, gravity separation is not capable of removing dissolved water completely.

Centrifugal Separation

The spinning of fluid can magnify the difference between the specific gravity of water and the fluid. Centrifugal separation removes free water more rapidly than a gravity separator. Moreover, centrifugal separators can remove emulsion water based on the relative strength of centrifugal force and the emulsion of the separator. However, centrifugal separators cannot remove dissolved water.

Vacuum Distillation

This technique can remove emulsified, free and dissolved water. Vacuum distillation units work by effectively boiling water at 150 to 160° and distributing oil over a large surface. Vacuum distillation also removes solvents, fuels, and refrigerants. However, additive vaporization can occur with this technique.

Conclusion

Water contamination can become a severe threat to machines. Machines can become vulnerable to deterioration due to the contamination of water. You should try to keep water away from the oil of your machines. So, technicians should be requested to remove water from the machines.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.
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