Tag: Industrial Lubrication

Advantages of Using High-Quality Hydraulic and Lubrication Filters

A focus on the uses of hydraulic filter offers a comprehensive insight into the functionality of these components and their relevance in various settings. Hydraulic and lubrication filters in a multitude of industries, ensuring the functionality and longevity of heavy machinery. The significance of these filters lies in their ability to protect hydraulic systems from harmful contaminants, maintain optimal system performance, and ultimately, increase productivity. Given their numerous applications and benefits, understanding the uses and importance of high-quality hydraulic filters is what will benefit your business. These filters work to safeguard systems from wear, tear, and breakdowns brought about by contaminants, resulting in system longevity and consistency. Also, these high-quality filters serve as the first line of defense against harmful contaminants that could compromise the functionality and productivity of machinery. The necessity to comprehend the role and importance of these filters is therefore paramount for anyone invested in industrial procedures.

Understanding Hydraulics and Lubrication Filters

At the heart of every fluid machinery, lies a core system that ensures efficiency and longevity: the hydraulic and lubrication filters. The complexity and value of these filters is often underestimated yet their contribution to robust industrial and automotive operations are indisputable. These two maintain the efficient operation, longevity, and reliability of the machinery involved. As we delve into the world of mechanical systems, we discover that each component, no matter how small, has a role in guaranteeing optimal performance. Among these components are the hydraulic and lubrication filters, generally overlooked yet fundamentally indispensable. These filters are tasked with the crucial role of keeping fluid systems clean, ensuring longevity and reliability. Any equipment that utilizes hydraulic power relies heavily on the cleanliness of the hydraulic fluid which is where our protagonists, the hydraulic and lubrication filters, come into play.

Uses of Hydraulic Filters

Technological advancements in the 21st century have a remarkable rise in the use of hydraulic filters across various industries. Their inevitable presence in sophisticated machinery and equipment goes to show just how significant they are. Whether it’s in the automotive industry or the field of aeronautics, these components are indispensable. As we explore the extensive world of hydraulics, one component that invariably makes its way into the spotlight is the hydraulic filter. Essential to a wide array of industries from construction to manufacturing and more, these filters have a strategic role in optimizing operations, enhancing efficiency, and ensuring longevity of hydraulic systems. These elements serve as the lifeline for hydraulic systems, filtering out contaminants and preventing potential system failures. Their functionality is a domino effect that directly impacts the smooth running of operations, without which would lead to a chain reaction of inefficiency and potential downtime.

How Hydraulic Filters Work

The fascinating world of hydraulic systems brings us to the heart of its operation, the hydraulic filter. They may look simple. But these indispensable components play a massive role in the smooth, uninterrupted operation of hydraulic systems, cutting across industries from aeronautics to construction machinery. This workhorse quietly keeps our systems operating at their peak by continuously filtering out potential contaminants. But have you ever wondered how it does this? There are many uses of hydraulic filter. But hydraulic filters enjoy an extraordinary degree of versatility in their application, thanks to their unique functionality. They may appear insignificant, but they are safeguarding the systems from contamination that could lead to costly repairs or a system breakdown.

Advantages of Lubrication in Filter

In the intricate world of machinery, filters segregate unwanted substances from useful ones. Ensuring their optimal performance is crucial for the efficient functioning of many systems they are part of. But, how exactly do we accomplish that? Here is where understanding the importance of lubrication comes in. Lubrication. The world of filters, integral to various mechanical domains, is a fascinating one. They purify and separate, tirelessly sifting through materials to ensure we get only the best at the end of the process. However, the efficiency of these filters does not depend solely on their design or material. The functional longevity of filters is greatly predetermined by their maintenance regime, and one aspect that is often overlooked is the importance of lubrication. Lubrication, in the filtration processes, ensures optimal performance and extended service lives of filters. Lubrication provides extended life on power units, adaptability, smooth running convenience, and best efficiency and productivity for a hydraulic system.

Advantages of Using High-Quality Hydraulic and Lubrication Filters

In any industrial setting, ensuring the smooth operation and longevity of machinery is of importance. This is where hydraulic and lubrication filters come. When opting for high-quality filters, the benefits are substantial both in the short and long term. With the wide array of advantages that stem from using premium hydraulic and lubrication filters, they can contribute significantly to your operations’ efficiency and financial health. The hydraulic and lubrication systems of our machines need to perform at their peak to ensure effectiveness and prolonged operational life. In this context, the quality of the filters used can make a world of difference. The advantages of high-quality hydraulic and lubrication filters are far-ranging, from extending the life of your equipment to decreasing your maintenance costs. In other words, with the uses of hydraulic filters, you increase equipment lifespan, reduce downtime and maintenance costs, environmental impact, and improve performance.

Conclusion

In the industrial landscape, the need of hydraulic and lubrication systems is an undeniable fact. These systems are the lifeblood of many different types of industrial machinery, ensuring smooth operation, and reduced wear and tear. At the heart of these systems are hydraulic and lubrication filters, the protectors of this essential circulatory system. By understanding the numerous short-term and long-term benefits of investing in high-quality hydraulic and lubrication filters. You can enhance the operational efficiencies of your machinery and providing substantial cost savings in the long run. Contact us for more intonation about hydraulic and lubrication filters.

FAQs

What are the primary functions of hydraulic filters?

In today’s mechanical industry, hydraulic systems are at the heart of many operations. The lifeblood of these intricate systems? Hydraulic filters. These essential components serve not just one, but several significant functions that ensure the optimal running of the hydraulic system. They protect, prolong, and promote the performance of hydraulic systems. These are the gatekeepers of hydraulic systems, ensuring a smooth, efficient, and damage-free operation.

What are the uses of hydraulic filter in heavy machinery?

The backbone of these machines lies in the strength and efficiency of their hydraulic systems. A mechanism that calls for constant monitoring and maintenance to ensure optimal performance. One of the critical components of these hydraulic systems is the hydraulic filter, a part that plays an indispensable role. These filters maintain the health and efficiency of a machine’s hydraulic system, which subsequently impacts the machine’s overall performance. They prevent dirt and contaminants from entering the hydraulic system, ensuring smooth and reliable operation.

What are some common applications of hydraulic filters?

In the industrial world, hydraulic filters protect machinery components and ensuring efficient operations. They serve as a frontline defense mechanism, filtering out potentially detrimental contaminants that can cause system failures or reduced performance. Hydraulic filters are available for use in hydraulic systems for vehicles, aircraft, manufacturing machinery, and agricultural equipment. Their applications range from power steering systems in cars to the hydraulic systems of airplanes and tractors.

Top 5 Ways To Conserve Lubricants In An Industrial Facility

Top 5 Ways To Conserve Lubricants In An Industrial Facility For industries, conserving their resources and making sure there is no wastage of any kind is critical. The resultant cost saving helps businesses a great deal and also helps to build a profit. This blog talks about the top five ways you can conserve your lubricants in an industrial facility. Let’s have a look at the top ways you can achieve the efficient conservation of your lubricants.

Analyzing The Lubricant

Lubricant analysis holds a key position in conserving a lubricant and making full use of it. Lubricant experts can help you determine which lubricants have passed their life expectancy and which ones can still serve you for some more time. The lubricant’s health is checked, the experts base their decision on it, and decide whether you should replace the lubricant or keep on using it for some more time. Proper and accurate analysis helps the experts make the right decision. If the lubricant still has some life in it, it will not be wasted but used to its optimum for the business.

Storing And Organizing The Lubricants Properly

Storing and organizing the lubricant professionally and carefully helps conserve the lubricants and avoid wastage. Proper usage of the lubricant is only possible when you store and organize them according to a proper lubrication plan. The lubricants that will be in use shortly need to be more easily accessible and available than those that are not used as often. Similarly, keeping the storage place contamination-free is another critical aspect of storing and organizing the lubricants. Steps like these help conserve the lubricants in an industrial facility where accidents, slips, and falls can be a norm.

Filtering The Lubricant

It is not only about replacing the old lubricant with a new one. The Filtration of a used lubricant also plays a vital role in a lubrication program. If there is some life left and the lubricant’s condition is not very bad, filtration can enhance its lifespan for a few weeks or even months. It increases the lifespan of the lubricant and cleans the machinery of metal particles and other types of contaminants and pollutants that become mixed with the lubricant over time. These particles and other dangerous elements can wear down the machinery if not washed out through filtration.

Using Automatic Lubrication Systems

Making the overall lubrication process efficient is key to getting the best results. One of the ways is to use an automated filtration system. These systems ensure there is no waste of the lubricants during the process. Moreover, there is no weakness or inefficiency in the process. The automation can bring in time efficiency and accuracy, and proper cleanliness of the lubricant to maximize the advantages and benefits of the entire process.

Designated Lubrication Experts

Despite all the efforts you make to keep the conservation of your lubricants efficient, it is the effort and time of human beings who will make all the difference at the end of the day. If you designate the right people with the right expertise and qualities, the results will be desirable. Having the right people with the right expertise, doing the right job allows things to happen swiftly and smoothly. If you have separate lubrication experts and responsible people to monitor the usage and execute the lubrication process, you will get the best results. Micro-Lube has been contributing to the industry with its high quality and wide variety of lubrication products. We ensure that we meet your diverse needs and requirements. We offer lubrication products, filtration systems, storage and dispensing services. To get in touch with us, click here.

Factors You Need To Consider When Choosing A Lubricant

Factors You Need To Consider When Choosing A Lubricant The right choice of lubricant has a huge effect on the way your machinery operates. Machinery is the backbone of many businesses and it is imperative to choose the right maintenance ingredients to keep them running efficiently. One of the best ways to keep your machines maintained is by hiring experienced and professional industrial lubricant suppliers to help you select the right lubricant for your machinery. Let’s now see why it is important that you select a suitable lubricant for your industrial machinery.

The Composition

The composition of a lubricant needs to be ideal to ensure the seamless functionality of your machines. A suitably composed lubricant can benefit the machinery and serve its desired purpose. An ill composed lubricant will neither benefit the machinery nor meet your expectations. As a result of an inaccurate choice of a lubricant, you will not achieve the desired results from the lubrication process. You must, therefore, look at the composition and the purpose for which a particular lubricant has been made. Selecting a lubricant randomly can cost you a lot of money and in some cases may also result in machine failure.

The Purpose Or Function It Performs

Different lubricants have different purposes and capabilities. When selecting a lubricant for your machinery, you need to be careful. Make sure the purpose or function of the lubricant is according to your needs. If you select the right lubricant with a suitable purpose and function, you will get the desired results. It is imperative that you know which lubricant you need and whether the lubricant you are buying has the characteristics you need to serve your purpose.

The Machine You Need The Lubricant For

The type of machine will also determine which lubricant you need to choose. For instance, conveyor chains need different kinds of lubricants compared to a crushing machine. You must consider your machines and their functionality. This will ensure maximum performance and will optimize the operations of your machinery. Choosing the right lubricant will also prevent heavy repairs in the long run. In addition to this, experts advise that you also factor in the age of the machine while choosing a lubricant. New machines need rather mild lubricants, whereas old machinery will require more composed lubricants to keep the old metal alive.

Cost Effectiveness

While choosing a lubricant, ensure it lies within your budget. Don’t go for premium lubricants if you don’t believe you will be able to afford it in the future. Try to reach for sustainable practices. However, at this point it is important to note that compromising on the quality of the lubricant because of its price is not very intelligent. Selecting the right lubricant will affect the way your machine operates in the long run. Micro-Lube offers a wide variety of lubrication products to match your lubrication needs precisely and accurately. We have specialized and trained professionals who suggest the best possible lubrication solutions to solve your problems. Our experts also give you the best suitable lubrication program for your machines to ensure you use the right lubricants. To get in touch with us, click here.

How A Proper Lubrication Program Can Help The Manufacturing Industry

How A Proper Lubrication Program Can Help The Manufacturing Industry The manufacturing industry holds a key position in the economy and well-being of a country. The role of a proper lubrication program designed by professional industrial lubricant suppliers is a significant part of the manufacturing industry. It enables them to keep the health of their machines in check and manufacture the products to meet the end consumers’ requirements.

Ensures Business Continuity

A proper and adequate lubrication program plays an important role in helping a manufacturing business running with continuity. To keep the business running and to develop a brand name, it is important that the manufacturing facility keeps producing its products at an average speed. Ensuring this will not only lead to employees getting paid on time, but also develop a sense of satisfaction around the workplace. Moreover, the company will have the space and capacity to develop and manufacture new products periodically. The proper lubrication of machines in an industry prevents any issues in the long run. Since these machines are quite expensive, faults and issues caused by scarce maintenance can be a huge economical blow. Thus, ensuring their regular maintenance and lubrication will prevent breakdowns and other similar issues.

Keeps Productivity Levels High

The production rate of your machines has great implications on the supply chain. If a manufacturer’s machinery keeps on wearing down again and again due to improper lubrication, it gets difficult to meet requirements. Lubricating your machinery on time plays a crucial role in minimizing the chances of damage to the machinery and the consequent loss of productivity. Lubricants keep the machine working at a rapid pace without disruptions.

Avoid Damage To The Machinery

A correctly implemented lubrication program ensures no damage to the internal components of the machinery. Hence, the machines remain in good condition keeping the manufacturing rate stable. The production rate is kept to meet the supply chain’s demands. The smooth running of the machine’s components working in close contact with each other, results in less or no wear and tear. In this way, the machine avoids internal damage and keeps on working efficiently. When there is no damage to the machinery, there is no danger of disruptions.

Keeps The Economy Rolling

Due to a proper lubrication program, the machines are able to keep on producing products at a stable rate. This helps to develop a stable pay structure and supply chain. It keeps the economy rolling and circulating the money to relevant sectors directly and indirectly. Surprisingly, many people are unaware of the benefits of an effective lubrication program and the results of its proper implementation in the industry.

Enhances Machinery Lifespan

One of the most direct effects of proper lubrication is on the enhancement of the machinery’s life. When you filter or replace the lubricant on time, it avoids the damage to the machine’s internals. Consequently, increasing a machine’s lifespan. In addition to its longer lifespan, the business saves money on repairs. With proper lubrication, irreversible damage can be avoided.

Motivates Manufacturers

A proper lubrication program designed and implemented by industrial lubricant suppliers keeps the business and its machines rolling. It also keeps business owners motivated to do more and improve their business manifolds. When business owners struggle to enable their machines to continue producing goods, they cannot focus on the other matters of growing their business. Proper lubrication can give business owners the peace of mind they need to go the extra mile and take their businesses to the next level. Micro-Lube is a professional and experienced industrial lubricant supplier in Edmonton. We have a complete range of high-end lubricants to suit your lubrication needs. To get in touch with us, click here.

4 Different Lubrication Methods For Conveyor Chains

4 Different Lubrication Methods For Conveyor Chains Machinery has to undergo a lot of work and resistance. It badly impacts their life and performance capability. The corrosion of a machine can limit the horsepower capacity of its chain drives, thereby reducing their potential and usage. Lubricating the machinery becomes an important part of keeping it in good condition for a long time. Tensile, fatigue, and wear can affect the performance of the conveyor chains. The tensile causes stretches in the chain that can affect its performance or pull it apart. It also causes microscopic cracks in the sidebars and link plates. This wear combined with corrosion and abrasion degrades the life of the conveyor chain, and ultimately, the chain breaks. Lubrication can positively affect the conveyor chains’ performance and enhance its functioning. This blog post mentions how lubrication can positively impact the conveyor chain and the different types of lubrication methods.

How Does Lubrication Positively Impacts The Conveyor Chain?

Proper lubrication and the usage of the right kind of lubricant can improve the lifespan of the conveyor chain. It can increase its lifespan by as much as 100 times. The wear percent in comparison to the life of the chain increases when lubrication is provided on time. Lubrication greatly reduces the coefficient of friction between the sliding surfaces that helps in the reduction of wear and tear. It impedes rust and corrosion and provides a cushion for impact loads. Moreover, it also helps to flush away any foreign matter such as dust.

Different Types Of Lubrication Methods For Conveyor Chains

Manual Lubrication

This involves manually adding the lubricant into the inner and outer link plate of the chain. Manual lubrication is done using an oil can, brush, and aerosol spray. You should do manual lubrication almost every day to ensure that the machine is working fine. Manual lubrication is a cost-effective solution for lubrication. However, it impacts productivity, and the chances of injury are higher.

Oil Bath Lubrication

In this method, there is oil in the chain basin. A small section of the chain passes through this section of oil. The bottom of the chain should be fully immersed in this oil. However, it should not be too deep or too shallow as it will affect the oil and cause oxidation.

Drip Lubrication

Oil is supplied by drip-feeding in this type of lubrication method. The oil is dripped between the link plates and sidebar edges at a rate of four to twenty drops per minute. The amount of oil and frequency is very important. Otherwise, it will form a reddish-brown discoloration in the chains’ joints. This method is suitable for machinery with spatial constraints. However, you should be careful with drip lubrication as the drains plug can leak, and the oil can spill. Ensure that the flow rate is properly specified and the oil is directed to the chain in this lubrication method.

Force-Feed Lubrication

In this type of lubrication method, the feeding pump and oil pipe supply the spray of oil to the chains’ parts. The gearing places of the chain and the spray nozzles should be near each other. This method is ideal for machines with large horsepower, heavily loaded drives, and high speed. The force-feed method is costly but effective. Other Lubrication Methods For Chain Conveyor are:
  • Oil ring lubrication
  • Brush lubrication
  • Oil stream or spray lubrication

About Micro-Lube

At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. If you need diverse lubricants, contact us for more information about our lubricants and similar services.

What Makes Lubrication A Necessity For Machinery?

What Makes Lubrication A Necessity For Machinery If you have ever thought that lubricating your industrial machinery is an option and not something that is necessary, then you might want to revisit your opinion. Proper lubrication is not an option but a compulsion. It is pivotal for your machinery and your business continuity that you follow a proper lubrication program. Keeping track of which lubricant suits your machinery and when you should replace the lubricant is crucial for business’s efficiency and the protection of your machinery from wear and tear. Here is why your machinery can’t afford to have an insufficient quality or quantity of lubricant.

Slows Down The Machinery

When a lubricant is not suitable for the machinery, it slows it down. When the machinery does not get high-quality lubrication, it does not remain capable of performing at the maximum speed. Whether the lubricants replacement is due, or the quantity of the lubricant is low in the machine, the efficiency of that machine is affected. A lubricant plays the role of an energy source for the machine. It keeps your machine’s components working correctly and avoids them damaging themselves. The cost and time proper lubrication takes are negligible compared to the consequent cost you will have to pay if your machinery fails due to improper lubrication.

Low Production Rate

Improper lubrication can also cause a low production rate. The machine can face internal wear and tear due to a non-suitable lubricant. When the components start rubbing against each other, and the lubricant cannot reduce friction between them, it causes damage. This damage can reduce the ability of the machinery to maintain its production rate. What becomes more dangerous is that this problem usually goes unnoticed for a considerable time. When the issue becomes evident, it is too late for any remedy. This is why it is very critical to keep a close eye on the lubrication of your machinery. Otherwise, you will have to tolerate the slow and hampered production rate. Consequently, your clients will have complaints as they will not be happy with the delayed production and shipment. In the case of a slow production rate, you will start losing business. Slight negligence can cause you and your business a lot of time. It is better to make the necessary decisions in time before things get out of control.

Affected Business Continuity

Improper lubrication affects your business continuity badly. If you don’t replace, filter, or refill the lubricant on time, it can cost you a lot. Your machinery can break down. Business continuity is the most crucial thing for a business owner. You can’t afford your business to stop producing goods because of some negligence towards lubricating the machinery properly. It is a dire need for every business that its machinery keeps on running. Especially when we are talking about something that can be easily avoided, all you need to do is hire the best lubrication experts near you. They can guide you on what to do and ensure you do what your machinery requires. All you need is to do what the experts suggest to you. Experts make all the important decisions such as how much quality of the lubricant you need, when to replace it and when to filter them. This is how you can avoid the wear and tear of your machinery and promise business continuity. Micro-Lube is the best industrial lubricants supplier in Edmonton. You can trust in our experience, vast range of products and expertise in the field. We provide you with the best quality lubricants and give you sincere opinions and consultancy to ensure maximum efficiency and productivity. To get in touch with us, click here.

What You Should Know About Lubrication Identification Tags

What You Should Know About Lubrication Identification Tags Using the right kind of lubricant for your machine is essential to ensure its long life and better functioning. You must be sure that you are putting the required lubricant in the right machine. Even daily workers might get confused when working with tons of lubrication types and end up using the wrong lubricant. Using the wrong lubricant on a machine can cause costly damages. For this reason, you must put identification tags on your lubricants. Lubrication identification is a crucial element in successful industrial operations. Many organizations emphasize using the right lubricant through lubrication tags, while others don’t use it at all. This blog post mentions what you need to know about lubrication identification tags.

What Is A Lubrication Identification Tag?

Identifying lubricants with their tags has made it easier to select the right lubricant for a particular machine. Lubrication identification tags are a type of identification tag with color-coding, numbering, shape, and other features that help to identify a type of lubricant. Color-coding is quite an effective strategy for identification. However, using only a color is not effective at identifying lubricants. As more and more categories become available, you will need more clarification to distinguish them. Nowadays, lubrication identification tags use shapes, colors, numbers, thickener types, and alphanumeric codes. This will all depend on the organization and what method they decide to use to identify their lubricants. Therefore, each organization will have its own idea of identification. Many are considering the combination of shape with color to increase the span of identifying lubricants. A lubricants identification tag can include:
  • A general shape to identify the lubricants type
  • The Alphabet for thickener type
  • Alphanumeric code for lubrication identification
  • Viscosity grade consistency number
  • Code for lubrication classification

Weighing The Pros And Cons Of Lubrication Identification Tags

There are a handful of pros and cons of lubrication identification tags. The most important benefit is that it gives a unique identification to each kind of lubricant. It minimizes the chance of cross-contamination or using the wrong lubricant for particular machinery. It can avoid the cost of flushing. The usage of the right kind of lubricant can prolong the life of your machines. When there are numbers specified in a sequence for each lubricant, it will reduce the confusion of mislabeled lab samples. Furthermore, you can reuse your existing containers to put the same type of lubricant in it again and label them with their tags. However, there are some cons as well. There is always the possibility of incorrect labeling. Also, the combination of color and shape lacks creativity. When a lubricant supplier changes the name of the product or your company switches to a different brand, these two identifications will become useless, requiring extra monitoring of the lubrication systems identification. Therefore, identification tags can become ineffective if not kept up to date with the changing suppliers. Also, because these tags are made of cardboard, they can get too dirty to read if they are knocked off accidentally. However, a plastic coating can protect them from getting dirty. Other materials such as plastic, aluminum, or vinyl can also be used.

Where Can You Use Lubrication Identification Tags?

You can use identification tags on:
  • Drums
  • Pails
  • Storage Tanks
  • Top-up containers
  • Filter carts
  • Machines
  • Drum pumps
  • Funnels
  • Portable Transfer Hoses
Putting lubrication identification tags on machines and comparing them with those on the container can also help workers avoid using the wrong type of lubricants.

Final Words

Fortunately, the cons of lubrication identification tags are preventable. Knowing which and when to use a lubricant for your machines can help in an effective lubrication process. Lubrication tags can minimize the confusion of mixing up the lubricants if maintained properly.

About Micro-Lube

Micro-Lube has been in the lubrication industry for years. We offer the best range of lubricants and related products, including filtration systems, dispensing, storage, and more. To learn more about us, click here.

5 Signs Of A Successful Lubrication Program

5 Signs Of A Successful Lubrication Program Industries face immense challenges while formulating and implementing effective lubrication programs. According to numerous case studies, 70 percent of machine failures are related to lubrication failures in one way or another. It is important to keep in mind that these failures are not only associated with a lubricant’s quality but also depend on its lubrication systems, practices, and programs. A successfully implemented lubrication program can mean many wins for your factory. An effective lubrication program leads to reduced machinery downtime, decreased maintenance cost, and increased factory-wide efficiency.

Lower Grease Consumption

A decrease in the quantity of lubricant consumed by your machinery is a sure sign that your lubrication program is on the right track and is working successfully. Bad lubrication practices can lead to your bearings receiving more lubricant than they are designed to handle. The excess lubricant can lead to lubrication churning and ultimately lubricant starvation which can destroy the machine. Over-lubrication can also happen when re-greasing intervals are scheduled based on time rather than on the lubricant’s condition. Most organizations end up over lubricating their machinery due to these reasons. To keep this in check, you can ask your maintenance department to track your machines’ grease consumption. This can help you monitor and control your lubrications cost as well as develop an effective lubrication strategy. By following an efficient lubrication program, you can reduce your factory’s overall grease consumption needs.

Fewer Lubrication-Related Failures

Optimized lubrication programs experience few lubricant-related failures as compared to unoptimized programs. This is because if you’re following a set program, you will be:
  • Aware of the effective lubricants storage and handling techniques
  • Won’t over-grease, under-grease, or forget to drain the oil
  • Be vigilant to decontaminate and replace the lubricant as soon as it is needed
These practices lead to better machine care and hence fewer lubrication-related failures. Moreover, since you’ll spend less time fixing your broken machines, you’ll have extra time on your hands to take care of your other equipment. To optimize your lubrication program, make sure your organization tracks failures and performs root cause analysis regularly.

Increased Number Of Machines Monitored

If your organization follows an effective lubrication program for all your equipment, you’ll notice that your workers have more time to monitor your machines and accurately assess their lubrication needs. A failing lubrication system will mean less time to do these things, as your employees will be busy fixing and maintaining the broken machines. Take, for instance, the criticality assessment. In this process, workers prioritize the maintenance of the machines based on their potential risk of failure. Although it does somewhat increase the factory’s overall performance, to achieve 100% efficiency, you must optimize all of your factory’s equipment. With a successful lubrication program, you’ll have more time to plan, organize, and schedule your maintenance steps. This will allow you to bring more machines under the right lubrication program.

Improved Machine Reliability

Lubrication directly affects your machines reliability and plant uptime, making it one of the most common signs of a successful lubrication program. Machines that are properly lubricated require less energy to run. A decrease in energy consumption will prevent your machines from overheating and enjoy a longer life cycle. Here are the five lubrication practices that increase machine reliability:
  1. Completing all lubrication tasks at the right time.
  2. Adding the right lubricant to the right piece of equipment.
  3. Properly storing and handling the lubricant and keeping it free from contamination.
  4. Having the right lubricant tools that are efficient and practical
  5. Regularly analyzing the oil and other chemicals.

Minimal Lubricants

When a lubrication program is perfectly designed, it will lead to a minimum number of lubricants on hand. Having fewer lubricants in a storage area will also mean a decrease in the probability of cross-contamination, which will further improve the company’s purchasing power. These are a few of the signs of a successful lubrication program. With an effective lubrication program, you should see an increase in uptime, a decrease in lubrication consumption and a decline in the number of lubricants stored on site. These conditions enable an organization to operate more efficiently. For more information on machine lubrication, visit our website or contact us here today.

5 Warning Signs Of Lubrication Failure

5 Warning Signs Of Lubrication Failure Lubrication failure can be defined as a lack of success in accomplishing lubrication goals in any equipment. We often attribute these goals to the lubricant’s correct selection and its quality only, but they are also supported by how we perform the lubrication methods we follow, and how efficient and effective our lubrication program is. The primary objectives of a successful lubrication program include:
  • Providing a lubricant film to decrease friction and wear and tear between moving parts.
  • Act as a heat-transfer fluid to reduce an equipment’s operating temperature
  • Remove contaminants from the lubricant and lubrication system.
  • Minimize the corrosion of metal surfaces and prevent the buildup of varnish and sludge in the system.

Oil Analysis

A successful lubrication program is essential to keep your manufacturing plant running smoothly. You can tell if your lubrication program is on track by carrying out a thorough oil analysis and lubrication test and comparing their results with previous reports. These analyses will also help you identify important signs that may indicate if your lubrication program is failing.

Spotting Problems

In the end, it is all about spotting problems before they can wreak havoc on your machine. Regular lubrication testing and inspection will extend your machinery’s life and reduce costly and inconvenient failures. When oil analysis takes place, it helps to spot various warning signs of lubrication failure. We mention some of these important signs below.

Total Acid Number

Testing for the total acid number is an essential part of oil analysis. It measures the amount of oxidation that a lubricant undergoes since its top-up in the machine. It is an important indicator of the lubricant’s performance and helps technicians predict the best time to change the oil. Unless the lubricant is properly stored in a sealed container, the air can quickly cause its oxidation, decreasing its effectiveness. A total acid number that is higher than the lubricant’s initial acid number is a key indicator of lubrication failure.

Particle Count

Dirt and other impurities in the environment can quickly accumulate in the lubricant, decreasing its effectiveness. Therefore, it is important to keep your lubricants clean. Having an effective filtration system will increase the longevity and quality of the lubricated equipment. Like the total acid number, the system’s particle count is an important warning sign of lubrication problems. A particle count provides information about the cleanliness of the system and the filtration system’s performance. As the particle count of a lubricant increases, its effectiveness decreases significantly. This indicates problems with the lubricant. To avoid lubrication failure you must replace your oil immediately.

Water

Water is a known enemy of lubricants. Although it is an issue in any area, environments with high moisture levels can impact your lubricants performance significantly. Different lubricants have varying tolerance for water content. Whenever the water content exceeds this acceptable level, it can decrease the lubricant’s quality, impacting its performance and lead to lubrication failure.

Metal

Running a metal analysis on a lubricant can also help you identify problems with your lubricant. As the equipment wears, it releases metal components in the lubricated area and into the lubricant. As with water content, different lubricants have varying tolerances for metal content. However, a lubricants metal analysis that shows too much metal present can indicate possible lubrication failure unless you change and replace the lubricant immediately.

Viscosity

Checking the viscosity of a lubricant is the easiest and the simplest way to determine lubricant performance. An increase in viscosity directly indicates a lubricants wear. As a general rule of thumb, you should replace your lubricant before its viscosity changes more than 10 percent. You can easily measure a lubricant’s changing viscosity by tracking a fixed amount of oil as it travels through the system. These are the important signs that can help you determine whether your lubricant program is on track or not. For more information on lubrication failure and developing an effective lubrication program, visit our website or contact us here today.

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