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Why Do You Need An Oil Filtration System?

  An oil filtration system is the best way to clean new and used oil from all your industrial equipment. Filtering the oil and keeping it clean of moisture and contaminated particles will increase the life of the oil and will protect all your equipment from wear and tear. Most premature machine failures happen due to contamination, so if you want to protect your equipment, keep your new oil clean as it comes into your facility and keep it clean throughout its working life. Also, by using high-quality oil filters, you can protect your equipment oil from getting contaminated. But just make sure that you buy all your industrial oil filters from a certified industrial lubricant supplier. Also Read: Frequently Asked Questions About Oil Filtration Systems You can extend the life of your equipment by establishing an IS code cleanliness goal and by maintaining the quality of your oil filtration system. Small and large particles are the enemy of industrial equipment, so you can keep your equipment in good condition by removing all such particles. If you want to improve lubrication reliability, you must use a portable oil filtration system that screens the oil and removes large and small particles from your equipment’s oil. This blog post will tell you why you need an effective hydraulic filtration system in your facility.

The Problem: Contamination

Contamination control is the most important and integral part of any proactive maintenance strategy. Without it, you can’t keep your equipment in good working condition. The first primary step in keeping all your lubricants and oil clean and dry is to measure their potential impact on your machinery and oils. With this newfound information, it will become easier for you to take the appropriate actions to keep all your oil and lubricants in good condition. Another shocking piece of information that you must have is that most of the oil you purchase today has not been filtered before being sold. Yes, the oils may be newly refined and look translucent, but they have many particles that can contaminate your system. If you put this new oil into your machine without filtering it, there are two primary types of contamination that your equipment will get exposed to: dirt and water. And once dirt and water contamination enter the equipment, it will continue to generate new particles and will cause damage to your equipment. These particles will act as a catalyst for additive depletion and oxidation, which will further degrade the condition of your equipment’s oil. Water contamination will cause oxidation within the lubrication of your equipment and corrosion inside your equipment. These factors will threaten your equipment’s reliability and lubricant quality, but you can effectively control them with simple yet effective preventative maintenance techniques such as oil filtration systems. So to control the aforementioned problems, you need a high-quality oil filtration system in your industrial facility. Also know about the Oil filtration and its benefits.

How To Achieve Oil Cleanliness

Here are some steps that can help you achieve oil cleanliness:

Set Oil Cleanliness Targets

This is the first step that you need to take in order to achieve oil cleanliness. The ISO cleanliness code refers to the logarithmic scale used to determine the cleanliness of lubricants and oils. The ISO code for oil cleanliness is ISO 4406: 1999. In this system, the number of particles in 1mL of fluid is counted and arranged according to size. So to keep your equipment oil clean, you will have to set targets that you can achieve. So when you set lower ISO codes and moisture targets, it will result in greater reliability and the equipment lifes extension.

Take Action To Reach Set Targets

The second step is to take all the necessary actions to achieve oil cleanliness targets. So in order to fulfil all your oil cleanliness targets, you will have to take action. Here are some actions that you should take:
  • Avoid contaminant ingression.
  • Make sure the lubricants are kept clean and dry.
  • Avoid cross-contamination.
  • Use high-quality filter carts to dispense and clean the oil.

Monitor Oil Cleanliness

The last step of an effective contamination control program involves regularly monitoring the equipment’s oil condition and taking appropriate action if the goals are not met.

About Micro Lube

Micro Lube is a full-service conveyor lubrication system company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for the best industrial lubricant supplier in Edmonton, Alberta, Canada.

What Should You Know About Oil Analysis?

What Should You Know About Oil Analysis? Heavy industries and factories are dependent on oil and petroleum for the efficient daily operations. Dealing with malfunctioning machines when you already have so much to manage can be pretty daunting, right? Why not save yourself from this by opting for a reliable oil analysis program? Regular oil analysis and testing can prevent contamination in the machines and thus, save you from excessive, costly damages and downtimes. Checking the oil health of your machines regularly is necessary for the health of your machines. A well-lubricated machine can perform well for years while an improperly lubricated machine can go into premature failure. Oil analysis plays an active role here and keeps the oil in a healthy condition, which makes it suitable for machines. So what is oil analysis, and why is it so important for your industrial machines? We will discuss all you need to know about oil analysis in this blog post, so you know you are taking the right steps for your precious machines.

What Is Oil Analysis?

Oil analysis is a regular routine of analyzing the health of oil, its contamination level, and the machine wear and tear. The purpose of an oil analysis program is to test for any contamination within the oil and remove it to avoid potential damages caused by contaminated oil. Oil analysis is necessary to prevent your machines from downtime. Oil analysis gives you a complete picture of your lubricating process and helps you solve problems at the early stages. The analysis can be done onsite, off-site, or online. Off-site oil analysis is necessary for a more comprehensive test. Onsite testing is necessary for the equipment to be monitored very frequently. This type of oil analysis and testing are used to perform a range of tests, for example, checking metal contaminants and particle accounts. Online testing is suitable for instant alerts and for those that are not really detectable via a vibration or other indicators. It provides an early warning and prompts onsite and outside sample testing to repair the problem straight away if the fault is present.

Why Is Performing Oil Analysis Necessary?

One of the obvious reasons to perform oil analysis is to find out the condition of the oil and mitigate any issues if it has. The purpose is to take out the oil sample, check the contamination and other properties, and ensure whether it is suitable for further use. The oil analysis technique is used to check the following three categories: fluid properties, contamination, and wear debris.

Checking The Fluid Properties Of Oil

One part of oil analysis includes checking the fluid properties, which means identifying the oil’s current physical and chemical state as well as identify its remaining useful life. With this process, you can find out whether the oil is correct to use or not. It also tells you if the additives are active or have depleted over time. Moreover, you can also find out the viscosity shift and what the expected viscosity is. All these fluid properties will tell you whether a certain lubricant or oil can be further used or not.

Checking The Contamination Of The Lubricant

Another useful benefit of performing oil analysis is checking the destructive contaminants and finding their probable sources, which might be internal or external. Performing oil analysis to check the contamination of the oil means checking whether the oil is clean or not and what type of contaminants are present in the oil. It also means tracking the origin of contaminants and finding out their source. This process also tells if there is any sign of internal leakage, which might be leading to contamination. Therefore oil analysis can prevent contamination within the oil and help it to last longer.

Checking The Wear Debris

Oil analysis also includes the identification of particles that are produced as a result of mechanical wear and corrosion. This helps answer questions related to machine degradation and the amount of wear debris. It also highlights any internal machine component from where the wear is originating. All of these methods help check the condition of the oil to keep the machine healthy and extend the life of the oil. An oil analysis report consists of different measures such as viscosity, wear data, elemental data, contamination data, and moisture/water levels. There are many benefits of oil analysis.

About Micro Lube

Get high-quality lubricants with Micro Lube. Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Contact us for more information. I hope now you will get the enough information about oil analysis.

Different Types Of Oil Storage Containers

Oil storage containers are an important tool in industries and factories. They can store the oil and lubricant for longer periods without causing any lubricant contamination. Moreover, a proper oil storage system reduces the risk of oil spills and keeps the vicinity safe from any oil spill accident. There are different types of oil storage containers that are used in refineries, oil fields, industries, oil depots, and other applications. Surely you won’t want to get involved in an accident relating to an oil spill or the improper storage of lubricants in your industry. Improperly storing lubricants and oil can lead to costly damages and might affect your employees’ health and your business’ reputation. Therefore, it is necessary to know about the different types of oil storage containers and how you can safely store them. As most modern oil storage containers should meet UL SU2258 standards, it becomes necessary for you to know about the different types of oil storage containers. They should comply with the Occupational Safety and Health Administration. This blog post mentions the different types of oil storage containers and their uses.

Types Of Oil Storage Containers

Steel And Polyethylene Containers

The demand for oil storage containers and their material is changing. Modern oil storage containers are either made of stainless steel or polyethylene. Stainless steel is used instead of regular steel because regular steel has the tendency to rust and corrode sooner compared to stainless steel. This causes oil contamination and leaching out of oil additives sooner compared to stainless steel. Therefore, most industries and factories typically use stainless steel oil storage containers for bulk oil storage. Such oil containers are also especially used with oil dispensing racks. Moreover, stainless steel containers can last for years, and you do not have to worry about constantly replacing or changing them with new containers. On the other hand, polyethylene storage containers also have many advantages and are used in applications from small oil sampling to large bulk oil storage. Polyethylene oil storage containers give you semi-visibility. So it is easy for you to check oil levels inside the container without opening them, and becoming exposed to the lubricants, or exposing the lubricants to the open air. Moreover, polyethylene oil storage containers offer better longevity and require very little maintenance. They have thicker sidewalls and better flexibility which allows them to absorb impact and jerks. They are more flexible than stainless steel or other oil storage containers, improving their overall life span. Moreover, polyethylene oil storage containers are also lightweight, which helps in their better and easy mobility. They are seamless and prevent rusting, unlike stainless steel or other steel options.

Portable Oil Storage Containers

Portable oil storage containers are also there to help you move the lubricant around when you need to transport it from one service area to another. Most of these portable oil containers are resealable containers and come in a range of sizes, and can handle more than 400 gallons of lubricants and oil. However, you need to make sure that such containers are equipped with pumps and hose reels for dispensing oil.

Double-Wall Oil Storage Containers

Such containers use an inner and outer layer as an extra layer of safety and reliability for the lubricant inside. This type of container uses an inner layer and an outer layer as a secondary containment. Such double wall oil containers can be configured to fit into an oil dispensing system and provide better protection. These types of oil storage containers are ideal for storing diesel, brake or power steering fluids, and biofuels.

About Micro Lube

Do you want high-quality lubricant-related products? Get all types of oil storage containers at Micro-Lube. Micro Lube provides state-of-the-art industrial filtration and storage products. We have many different types of filtration and oil storage systems in stock. You can also find filters for all kinds of big machinery used in plants and mining systems. We deliver products all across Canada. If you do not find what you are looking for on our website, please contact us for more information and for industrial oil supplier in Edmonton, Alberta, Canada.

Common Types Of Oil Filter Failures And Prevent Techniques

What Are The Common Types Of Oil Filter Failures And How To Prevent Them Oil filters are responsible for supplying filtered and clean oil to your equipment’s important components and parts. There are different types of oil filters that perform different functions, but one common element among all oil filters is that they all are used to ensure that quality lubricants are being supplied to all the essential parts of your equipment so that it works properly. So if there is a problem with your oil filters then it will lead to bigger problems as proper lubrication will not reach your equipment hence oil filter failure will lead to complete equipment failure. Hence it is important that you know the common ways oil filters can fail so that you can detect them easily and avoid bigger filtration problems. Also, it is important that you buy your oil filters from an authentic industrial oil filter supplier. Also Read: Factors You Need To Consider When Choosing A Lubricant If you want to increase the lifespan and efficiency of your equipment then you need to be proactive at detecting common oil filter failure on time so that you can take the right measures. In this blog post, we will outline the common types of oil filter failure and their solutions.

Channeling

The most common type of oil filter failure is channeling, which is also known as media pore erosion. In challenging the filter screen or weave is bombarded by high-speed abrasive particles such as wear metal or sand. All these particles slowly erode the oil filter material and enter your equipment system by lodging into the filters’ pores. So if you see an upward trend in the number of large particles in your particle count test this is an indication of channeling. You can prevent this failure by maintaining and checking the equipment’s seals and gaskets.

Fatigue Cracking

Another type of oil filter failure is fatigue cracking, also known as matrix deformation. In this failure, the oil filter weaves wraps due to operational stresses such as harsh cycle shifts of flow and pressure. Fatigue cracking will make the oil flow bypass the filter and will let the contaminants enter your equipment’s system. This oil filter failure will increase the particle count in your oil. This type of contamination will lead to the poor function of the equipment and will decrease the lifespan and efficiency of your equipment. Hence to avoid this oil filter failure you will have to do regular maintenance and analysis of your equipment and its parts.

Blocking Or Plugging

Another common oil filter failure that you will have to deal with is plugging. If the filters are overworked without a timely oil change and proper maintenance then they will degrade over time. If the oil filter has worked for a prolonged period of time without any change or analysis then it will further increase the chances of plugging. An increase in plugging leads to carbon sludge and varnish. The contaminated filters can also affect the oil flow and restrict the filtration process. Since plugging is caused by the consecutive work of the oil filter, by replacing the oil filter you can reduce this problem.

Media Migration

Media matrix rapture or media migration oil filter failure is very similar to fatigue cracking. The only difference is that instead of wrapping the oil filter and bypassing them, the high flow and pressure partially destroy the filter and rupture the material out of the oil filters’ structure. Moreover, the normal contaminants don’t get caught in the filter, so new contaminants are introduced into your equipment’s system in the form of failed filter pieces. Media migration is the worst type of filter failure as it essentially is the other three filter failures happening simultaneously, hence it is difficult to detect immediately. You can prevent media migration by conducting daily visual inspections of the system, observing pressure and flow behavior and by performing regular routine maintenance activities such as installing oil filters and changing the oil.

About Micro-Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Why Water-Oil Separation Is Crucial For Industrial Settings

Why Water-Oil Separation Is Crucial For Industrial Settings Water contamination is usually known as the scourge of any machine. The eternal battle continues between lubricant technicians in the wet process industries such as paper and pulp. The competition between outdoor machine applications such as construction and mining and frequent machine washdowns like food processing never seems to come to an end. However, water contamination hazards are not only limited to these industries. They affect all kinds of plants and industries. Both oil and machines are affected by water. Water promotes the oxidation of lubricants base oil and releases additives that attract water. Later, the water settles towards the bottom of the sump. Water hydrolyzes additives which affect the performance of machines. In some cases, this hydrolysis can produce highly corrosive by-products. Resultantly, lubricants degraded by water cannot lubricate and protect the machine efficiently. This inefficiency can lead to severe wear and tear. Read More: What Causes Lubrication Failure?

Water Induced Wear Mechanisms

Common water-induced wear mechanisms include:

Rust And Corrosion

For the production of iron oxides, water attacks steel and iron surfaces. Water binds with the acids in the oil to boost its potential to attack ferrous and non-ferrous metals. As a result, the surfaces deteriorate rapidly in the presence of rust and corrosion, which invite abrasive particles. Rust is also abrasive. Abrasion exposes fresh nascent metal that deteriorates rapidly in water and acids.

Vaporous Cavitation

If vapor pressure reaches low-pressure points of the machine, such as the suction line at the pump, then vapor bubbles expand. Vapor bubbles need exposure to high pressure suddenly, such as in the load zone of a journal bearing. The water bubbles contract at high pressure and go back to the liquid state. Consequently, water droplets impact parts of the machine with force in the form of needle-like micro-jets. This damages the machine and causes erosion and localized surface fatigue. Water contamination also gives the oil the ability to entrain air and increase gaseous contamination.

Film Strength Loss

With elastohydrodynamic (EHD) contacts, the pitch line of gear tooth, and rolling bearing, the strength of lubricating film increases. The increase in the film is due to the viscosity of the oil, which increases with pressure. However, water does not possess the same property. The viscosity of water remains constant and drops slightly with the increase in pressure. Accordingly, the addition of contaminants in water increases contact fatigue and surface-to-surface contact. In high-pressure zones, tribo-chemical reactions cause blisters and embrittlement.

Managing Water Contamination

One of the most effective ways to prevent water contamination is to keep water out from the oil. Water makes its way into reservoirs or sumps where machines interface with the environment. Tips to keep oil void of water are as follows:
  • Mange new oil efficiently
  • Use high-quality shaft and wipe seals
  • Avoid sprays with high pressure in areas near seals if possible
  • Maintain heating/cooling and steam water system seals

Gravity Separation

Water has a higher specific gravity than hydraulic fluids. Due to its high gravity, it settles down at the bottom of the reservoir. The effectiveness of gravity separation improves by using a cone-shaped tank and increasing the fluid temperature. However, gravity separation is not capable of removing dissolved water completely.

Centrifugal Separation

The spinning of fluid can magnify the difference between the specific gravity of water and the fluid. Centrifugal separation removes free water more rapidly than a gravity separator. Moreover, centrifugal separators can remove emulsion water based on the relative strength of centrifugal force and the emulsion of the separator. However, centrifugal separators cannot remove dissolved water.

Vacuum Distillation

This technique can remove emulsified, free and dissolved water. Vacuum distillation units work by effectively boiling water at 150 to 160° and distributing oil over a large surface. Vacuum distillation also removes solvents, fuels, and refrigerants. However, additive vaporization can occur with this technique.

Conclusion

Water contamination can become a severe threat to machines. Machines can become vulnerable to deterioration due to the contamination of water. You should try to keep water away from the oil of your machines. So, technicians should be requested to remove water from the machines.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Benefits Of An Oil Bulk Storage System

Benefits Of An Oil Bulk Storage System Any industry that undergoes a tremendous amount of work every day and involves many machines depends on an efficient lubrication system. The need for an efficient lubrication system is important because it helps in reducing downtime, improves operating profitability, and increases the overall efficiency of the operation of that industry. However, lack of proper lubrication and the inability of oils at the time of need can cause downtimes and might lead to significant loss in the industry. Keeping the need for lubrication under consideration, it has become necessary to make sure that all the lubricants and related products are readily available. This is necessary to avoid hurdles in the hour of need as bulk oil storage makes it possible to make readily available all the necessary lubricants. In the past, people used to store lubricants in drums of 55 gallons or more. At that time, it was considered to be the simplest and most efficient way of keeping the lubricants and delivering them wherever necessary. However, storing the lubricants in the drums increased the risk of contamination and human error and caused other safety issues. Therefore, some other method was required where lubricants could be stored for a long time without any potential risk of contamination. That is where the bulk storage system for lubrication played its active role to have a central location for all the lubricants. It also helps in reducing contamination and aids in the easy dispensing of lubricants. This blog post also highlights the importance and benefits of keeping the lubricants and other oils in bulk systems.

The Bulk System Is Visually Intuitive

Previously lubricants were stored in drums, and drum labels were hard to read. This often made it difficult for the workers to locate a certain type of lubricant based on its name, viscosity, date code, manufacturer, equipment application, and so on. Moreover, the labels on the drums easily faded, making it unreadable or unexplainable which lubricant was in that drum. All this difficulty in reading led to the usage of the wrong oil in the wrong type of machine. Therefore, such wrong applications led to costly and potentially dangerous safety issues and errors. On the other hand, the bulk storage system uses color-coded options to make lubrication more visually intuitive and easier to read for everyone. They eliminate any guesswork from the maintenance process and also avoid any cross-contamination. The labels on bulk storage systems are easy to read and consistently placed. The workers have to spend less time finding the right type of lubricant for a particular machine, and therefore, ensure that the right lubricant goes to the right machine at the right time.

It Reduces Labor Costs

A bulk lubrication storage system also reduces labor costs because it eliminates the continuous removal and replacement of the gallon drums. In a bulk storage system, less time is spent on such types of chores, and that reduces the labor cost significantly.

It Eliminates Contamination

Contamination is the enemy of proper lubrication, and it is even more common in drum storage systems. Bulk storage lubrication systems avoid contamination because they are properly stored. Many people have this misconception that new oil is clean oil. However, this is not the case. In the drum system, drums are sometimes left partially open, which are exposed to the environment and provide a breeding ground for contamination. Moreover, improper storage environments, temperature fluctuations, and exposure to moisture and dirt can cause significant contamination in the lubricants. On the other hand, bulk storage systems provide a centralized hub for the proper storage of lubricants and avoid any kind of exposure to moisture and dirt. They are compliant with the cleanliness, and reliability and thus avoid any type of cross-contamination or environmental contamination.

Final Words

A bulk storage system can provide better safety and reliability. It helps in using the correct type of lubricant in the correct machine due to the easily readable codes. Moreover, the reduced risk of contamination also makes it one of the best methods to keep your lubricants.

About Micro-lube

Are you looking for a wide range of lubricants and related products? Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Contact us for more information.

Know About Conveyor And Chain Lubrication Systems

  Every industrial machine requires a proper lubrication and oiling system to function properly. If you don’t pay heed to proper lubrication techniques, your machine can go into premature failure. Like any other piece of machinery, conveyor chain systems also require a proper lubrication system. They are one of the main components of any machine, and without them, your machine won’t function properly. Therefore, taking proper care and applying heavy oil and grease will reduce the chances of friction between its parts. Therefore, you should know all about the conveyor chain lubrication system to prevent premature failure. This blog post highlights all you need to know about conveyor chain lubrication systems and how timely lubrication can minimize the impact on the machine.

What Is A Conveyor And Chain?

A conveyor chain system includes a series of bearings held together by constraining link plates. There is a pin and a bush on which the chain roller revolves. Because most conveyor systems involve bearings, being constantly in motion at high speeds can cause incredible friction. This friction can cause industrial machines to overheat and lead to self-destruction. A thick layer of oil or lubricant between these metal components can keep them from heating up due to friction. Machine parts, such as its bearings, should have an optimum amount of lubrication so that they can run effortlessly and smoothly for years. The absence of proper lubrication can compromise the quality of the metallic components of the conveyor lubrication systems.

How Does Ensuring Proper Lubrication Help Conveyor Chain Systems?

In most cases, conveyor chain system issues are caused by improper lubrication. Oiling your industrial machines and providing them with enough lubricant is necessary so that the two surfaces can slide smoothly against each other, rather than scrape harshly. In the case of conveyor change systems, using lubricants such as oil or grease can reduce the friction to a greater level. It aids in the smooth running of the chain roller.

How Do You Lubricate A Conveyor Chain System?

A conveyor chain system consists of a series of bearings, pins and linkages that are constantly in motion. They run on a track with the help of electric motors which is why they effectively require lubrication after some period. However, the bearings can become sloppy and not work properly due to overloading or lack of lubrication. On the other hand, a proper lubrication routine can drastically improve the conveyor system’s life and help it last about 10 to 20 years easily. Using the proper oil lubricants and grease is the most obvious necessity for lubricating the conveyor chain system. Apart from lubricants and grease, you might also need a brush-style lubricator that works best for the pins inside the chain. The brush can apply an adequate amount of oil to the pins, bearings, and chain linkages. If you are using oil on your conveyor chain system, you should know its viscosity. Its viscosity will determine whether a certain lubricant is suitable for a particular application or not. Viscosity is the measure of a liquid’s resistance to flowing on a surface. Moreover, you also have to consider the temperature of your surroundings when picking up the type of oil for your conveyor chain system. As the temperature increases, the viscosity of the oil will decrease. So you have to consider an oil whose viscosity will suit the requirements of your machine. Overall, the oil should be thick enough to maintain a film over the machine’s components that need to be protected. Also read: Know about the Basics of Automatic Lubrication System

About Micro-Lube

Micro-Lube is your one-stop solution for all your conveyor chain system lubrication needs. Micro-Lube is a full Industrial lubricants suppliers in Canada and best conveyor lubrication company with international experience and a genuine commitment to professional, affordable, and personalized service to its diverse customers. Contact us for further information.

What Are The Benefits Of Regular Oil Analysis?

What Are The Benefits Of Regular Oil Analysis Performing regular oil analysis on your lubrication system provides you with valuable insight into the operating levels of your heavy machines and the lubricant flowing through them. If you are not performing regular and consistent oil analysis then you are putting the efficiency and productivity of your machines at risk. Regular oil analysis is important but keep in mind that using proper industrial lubricants and industrial oil filters is also important for keeping your machines in good working condition. As we all know that lubrication plays an important role in keeping your industrial plant running at its best, hence taking care of your machine’s lube system means that you are taking care of your entire industrial plant’s machines. Therefore performing regular oil analysis on your machines will help you to avoid component failures and will also keep all your industrial machines in good working condition. From determining the additive levels to detecting coolant and fuel leaks, daily oil analysis will diagnose a bunch of issues that will help you prevent failures and breakdowns. There are many advantages of regular oil analysis but one of the top advantages of constant oil analysis is that the data you get from it helps you move toward a solution that will eliminate lubrication issues. There are many other benefits of regular oil analysis as well, in this blog post we will outline the top 2 benefits of performing daily oil analysis for your machines.

It Helps You Detect Problems Before They Occur

The biggest advantage of regular and consistent oil analysis is that it will help you detect problems in your machine even before they occur. So, when you know a problem might occur in your machine ahead of time you can fix it and save money and time. Regular oil analysis will provide you with an in-depth view of all the lubricants in your machine and with consistent testing you can identify the small issues in your machines and fix them before they become bigger problems. You can even detect different types of wear and tear in specific areas of your industrial machines through oil analysis. Other issues with the filtration system, such as combustion soot contamination can also be identified with constant oil analysis. Improper filtration and lubrication can cause multiple problems in your machine that can lead to expensive and extensive repairs. But with regular oil analysis, you can pinpoint the potential problems areas in your machine and fix the problems beforehand which will save you from costly repairs.

Fewer Repairs And Less Downtime

The majority of problems in industrial machines and equipment start small and grow increasingly worse over time. Bigger problems mostly require expensive and extensive repairs and often include a significant amount of downtime for your machines and business. Hence when your industrial plant is not running at full capacity then it will impact the productivity and earning of your business. But with regular oil analysis, you can detect the high level of wear and tear that signals the breakdown of internal parts beforehand. Problems like increased additive levels, escalating trends in particle counts and even viscosity that lead to cross and external contamination can also be detected early with the help of daily oil analysis. From internal issues such as coolant leaks or wear in different parts of the machine to outside contamination, regular oil analysis will help you detect all such issues ahead of time. So by analyzing the lubricants in your industrial machines regularly, you will be able to catch the issues earlier and will be able to fix the problem before it needs extensive repairs and all of this will minimize the overall downtime of your business.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in storage, conveyor, and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information about benefits of regular oil analysis and for the industrial oil supplier in Edmonton, Alberta, Canada.

What Causes of Industrial Lubrication Failure?

Big industries require bigger machines, and to run those machines, they require effective lubrication. The absence of lubricants makes it harder for your machines to work properly, leading to their early corrosion. Machines undergo extensive processes without a lubricant film; they might go into premature failure. The most common problem is surface degradation due to contaminants. Another type of problem that happens occasionally is the failure of bearings. It is one of the problems that is caused by material fatigue. Apart from this, many other problems happen with the machines due to lubrication failure. What are the causes of lubrication failure, and how can you prevent them? This blog post will help you understand the different causes of lubrication failure and what you can do to avoid them.

Water Contamination

One of the biggest causes of lubrication failure is water contamination. Water contamination can cause catastrophic failures in any machine, the most common result of water contamination is rust. This is due to the oxidation process on the surface of iron or iron alloys. Therefore, exposure to moisture and water content must be avoided at all costs. Lubricants must be covered properly when not in use, and the machines must be kept dry to avoid any water contamination.

Other Types Of Contamination

It is not just water contamination that can cause lubrication failure, but other types of contamination can also be responsible for a machine’s failure. Contamination is any unwelcome foreign substance that gets into a bearing’s lubricant. These substances might include dust, dirt, steel chips, wooden particles or any other contamination from your working areas, or even dirty hands and tools. Therefore, special care must be taken to avoid any contamination in the lubrication process. The machines and the area where the machines are working must be cleaned thoroughly.

Improper Lubrication

Some studies show that up to 80% of machine failures are caused by improper lubrication. It includes wrong lubrication type usage, insufficient lubrication, or excessive temperature that might degrade the lubricant. Therefore, you must hire lubrication technicians who know which lubricant is effective for that machine and how to properly lubricate it. Moreover, they must also know how to store different lubricants to avoid water contamination or any other type of lubricant degradation. Incorrect decrease base, the use of grease when you should be using static or circulating oil, or over lubrication can also affect the machine and lead to lubrication failure. Also read: Know about the Basics of Automatic Lubrication System

Machine Fatigue

Excessive load on the machine, continuous running without proper lubrication, and similar things can fatigue the machine. This leads to fracturing the running parts and its surfaces. Moreover, lack of proper lubrication also leads to machine fatigue. All this must be avoided at all costs. If you notice any increase in the vibrations and noise of the machine, it is better to check it as soon as possible.

Prevent Failures

Keeping yourself aware of the potential reasons behind a machine and lubrication failure is necessary to prevent those failures. Apart from the factors mentioned above, over-heating, electrical damage, and improper machine mounting can lead to bearing and lubrication failure. If you experience any problems with your machine, it is best to call a professional lubricant expert who can assist you in the process.

About Micro-Lube

Micro Lube is a leading and diversified maintenance company associated with several supreme quality filtration and lubrication products. At Micro-Lube, we provide:
  • State-of-the-art industrial filters
  • Lubricants
  • Oil handling equipment
  • Other equipment maintenance systems that are designed for both commercial and industrial applications
We have built our reputation on delivering affordable and personalized services to our customers. Our mission is to serve commercial, industrial, and manufacturing industries with the best possible products and services which deliver consistent performance. Our existing client base has been with us for over 20 years, and we look forward to building long-term business relationships with new companies looking for professional and personalized maintenance services based on the latest research and development findings. Our expert team can help you apply the correct lubricants to your machines while making significant cost savings and improving your equipment’s reliability and efficiency. Contact us here for further information.

Know The Properties Of Turbine Oil | Micro-Lube

Properties Of Turbine Oil Industries are focusing on using healthier lubricants and high-quality oils for the longevity of their machines. The use of the best oil is necessary for the effective operation of machines, as without it, a machine doesn’t perform up to its best. Turbine oil is always in demand among industrialists due to its tremendous uses and efficacy. It has superior properties, which are critical for industries. It can last from 5 to 15 years, depending on the usage and the quality of the oil. However, because of recent high costs and sustainability issues, rising demand for using high-quality and more sustainable lubricants and oils can be seen. Such oils must perform well for years without degrading the quality of the operations or machines. Therefore, knowing the properties of turbine oil is necessary to know which one will last for a longer time. This blog post mentions the top properties of turbine oils for their smooth functionality.

Better Oxidation Stability

Oxidation can damage the machine and affect the functionality of a machine. It occurs when oil molecules react with the oxygen molecules. It can be the main reason for the malfunctioning of the turbines and other major components. Moreover, oxidation might also lead to the formation of harmful acids and other compounds. Therefore, one of the best properties of effective turbine oil is its better ability to withstand oxidation. Such lubricants don’t oxidize quickly and give excellent results.

Appropriate Viscosity

There are certain factors of the machine or turbine which are helpful to determine the viscosity of the turbine oil. Ring bearings, functions, and pressure are just a few factors that determine the viscosity of turbine oil. Viscosity is one of the critical factors in determining the suitability and efficacy of oil. Therefore, you must do thorough research before opting for a turbine oil to ensure it has the required viscosity to meet your needs.

Resistance To Foaming

Foaming and frothing are not good for oil and lubricants. The occurrence of foaming and frothing might lead to continuous contact with the air and thus, promote oxidation. This oxidation can lead to numerous other issues such as residue build-up. Therefore, a good quality turbine oil has the ability to resist foaming and frothing. Thus, this prevents it from altering its properties and leads to better machine performance and output.

Better Stability

A good oil is stable but what does it mean to be stable? It means that a certain oil has the ability to retain its properties for a long time and thus, deliver better results. The contaminants are removed continuously. It means that the oil can deliver excellent performance for years. Therefore, buy a high-quality turbine oil that can maintain its properties for years.

Deaeration

Just like you want to ensure that the water molecules are removed from your oil, getting air removed is also necessary. Air can cause problems in the turbines and machines. This might lead to wear and tear to the bearing and bumps of the machines. Therefore, it is better to choose a turbine oil with deaeration properties. It is necessary to remove the air from the oil to prevent the build-up of oil/air emulsions within the turbines.

Anti-Corrosive

Another important property of turbine oil is that it must be anti-corrosive. Corrosion occurs due to the presence of oxidative materials in the oil. Rust happens because of the presence of water and air in the oil. A good quality turbine oil has an anti-corrosive property, and it doesn’t cause rust or corrosion on metals.

Final Thoughts

Turbine oil with the right properties is beneficial for the longevity of your industrial machines. A good-quality turbine oil prevents rust and corrosion and keeps the machines in healthy condition for years. Therefore, you must look for a reliable lubricant partner from where you can get high-quality turbine oils.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. If you want any consultation for lubrication or need premium quality oils and lubricants, contact us here.

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