Author: micro-admin-commerce

How Can You Achieve Lubrication Excellence?

  Lubricating your machines and other equipment is necessary to make them function properly. A high-quality industrial lubricant not only improves the functionality of the machine but also makes it last longer. Achieving lubrication excellence is necessary, so you know you are using the right product with the right method. When we talk about excellence in the lubrication method, it means knowing the right methods and developing a sound lubrication program for your facility or equipment. This helps improve the service and lifetime of a machine. Forming industrial lubricant excellence also requires you to know your machines well and their requirements. This will help design an effective lubrication plan to achieve lubrication excellence. This blog post mentions some tips that might help you with achieving lubrication excellence.

Don’t Overgrease

Overgreasing might have the same negative effects as that of under greasing. There is no use in over greasing your machines and using excessive amounts of lubricants. Greasing is a way of filtering contaminants from the bearings. If you overuse your lubricant, it can affect the function of the machine.

Key Points For Not Overgreasing

If you are greasing a bearing, it is important to know its geometry and dimensions. There is a misconception to apply more grease to purge out the contaminants, which is not true. The right way to achieve lubrication excellence is to apply a fraction of the calculated quantity at shorter intervals. The technician or the machine operator must know how much grease to add at the right time and calibrate the automatic lubrication system accordingly.

Testing New Deliveries

It is a wise choice to test the quality of new lubricant deliveries, especially when equipment reliability is your prime concern. A little deviation from your original lubricant to opt for a new one can have a devastating impact on your machine. This is because there can be variations in the chemical and physical properties of a lubricant. Moreover, your Industrial lubricant supplier can also help you select the right lubricant for your machine.

Opt For The Condition-based Oil Changing Method

You might sometimes think that your machine needs an oil change, but actually, it doesn’t. Many organizations change their oil based on intervals. These intervals include considerations, such as the calendar, operating hours (meter), fuel consumed, miles/kilometers driven, or production/work performed. A condition-based oil changing strategy is useful to reduce oil consumption and save costs. The most important pre-step for a condition-based oil change is oil analysis. The analysis of the oil’s condition can tell you whether it is time to change oil or not.

Educate Your Team

The maintenance team is responsible for maintaining the machines and ensuring their proper lubrication. If the maintenance team is not well-informed about the necessary practices and the right lubrication methods, their wrong methods of lubrication can negatively impact the machines. Lubricating and achieving excellence in it is an extensive procedure that demands dedication and relevant knowledge. Therefore, it is necessary to educate your maintenance team so lubrication standards can be achieved and they can enhance their competencies.

Interpret Oil Analysis Reports

Oil analysis is an important part of condition-based oil changing. Many teams and plant personnel who receive oil analysis reports do not understand how to interpret them. Oil analysis is a report with a summary section with recommendations written in layman’s terms. They might not be precisely tailored according to the condition of the machine. The oil maintenance team must know all the facts and important information about the machine to interpret the oil analysis report. This is necessary to achieve lubrication excellence.

Avoid Lubrication Starvation

Lubrication starvation must be avoided at all costs. Shortage of lubricants can put a strain on the machine and make it hard for it to function properly. There must be some kind of alarm system installed that alerts you once the lubricant levels have gone down beyond a certain point. Your machines are dependent on lubricants, and they need an adequate and sustained supply of the right lubricant to keep operating at an optimum level.

About Micro Lube

Micro Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. Contact us here for more information.

Why Are Industrial Filtration Systems Important For Manufacturing?

  Industrial filtration systems are important in many fields and industries including manufacturing facilities. From food processing to power generation to pharmaceuticals industries, each industry uses specialized equipment. The equipment including its vacuum pumps, blowers, gen-sets, etc must be protected to ensure maximum uptime and long machinery lifetime and effectiveness. Many industrial processes require cleanliness and filtration not just to protect the equipment and machinery but to also protect the work environment.

What Is The Purpose Of Filtration?

The most common uses of industrial filtration include:
  • Protecting equipment from contacting and ingesting harmful contaminants.
  • Isolating and separating undesirable products from the air stream.
  • Protecting personal and work environments
  • Removing contaminants for purifying air and gas streams.
This blog explains some of the main purposes of using industrial filtration systems along with machinery and equipment filtration systems.

Protecting Equipment From Ingesting Contaminants

Contaminants that are released during the manufacturing process are highly damaging to the equipment. The main purpose of an industrial filtration system is to contain these contaminants for proper disposal. In pharmaceutical and other chemical industries, the manufacturing process can emit dangerous chemicals and by-product vapors, and aerosols which could lead to vacuum pump failure and in some cases induce a combustion event. Therefore, it is important to have an industrial filtration system in place that removes these harmful byproducts and can keep the machines running and upright. In this case, a vapor condensing trap would be used to make sure the vapors are condensed and removed effectively.

Removing Contaminants From The Air And Gas Stream

Industrial filtration is crucial in manufacturing applications including additive manufacturing, pneumatic conveying, and landfill gas collection. It helps to keep the gas and air free from contaminants during the production process, and also helps in ensuring the purity of the products formed in the process. Gas and air filtration must be thorough to ensure that all harmful and undesirable products are removed from the environment. If manufactured products contain slight impurities they will become unusable causing financial losses. Hence, filtration is an important part of any industry. Often times airborne contaminants and dust particle ingestion can cause the rejection of entire batches. To save this from happening industries use an inlet air filtration or a combination of an inlet air filter and a silencer, to protect the protection blower and keep the air and gas stream optimized and clean.

Isolating And Separating Undesirable Products From The Air Stream

Several manufacturing processes involve the efficient separation of solids, liquids, and vapors. This is accomplished effectively by using filtration and separation systems to separate the product from the air or gas stream under vacuum conditions. These specialty and hydraulic filtration systems are used to separate the specific liquids, solids, and vapors from the air stream carried over the manufacturing process. This is often key to the manufacturing process. For instance, the essential oil extraction process must separate specific chemicals under the vacuum to create a usable product.

Common Industrial Air Filtration Applications

Some other common industrial air filtration system applications include:
  • Hydraulic tank breathers
  • Medical, pharmaceutical, and dental vacuum air systems.
  • Elimination of oil mist from the discharge or exhaust of vacuum pumps
  • Industrial processes that involve the use of vacuum pumps and blowers; wastewater treatment, pneumatic conveying, CNC routing, chemical vapor deposition, and steel ragging, etc.
  • Crankcase ventilation; protect the surrounding environment by trapping the oil mist vapors produced by engines and gen-sets.
  • Filtration systems are used to eliminate oil mist from different parts of rotating equipment like turbines, compressors, lube oil systems, gearboxes, and coupling guards.

About Us

Micro-lube is your one-stop shop for all high-quality and reliable industrial filtration, greasing, lubrication, storage, and oil dispensing products. Visit our website to get your desired products, if you can’t find the product you’re looking for in our inventory email or contact us.

Types Of Lubricants And Their Uses

Lubricants have a wide range of uses in industrial machinery. They are useful for reducing the interference between the machine’s parts and help them work without any resistance due to friction. However, not all lubricants are the same or can be used for every type of machine. They all serve a specific purpose so it’s important that you understand the different types of industrial lubricants and their uses. It might seem like an easy breezy task, however, it is imperative that you have a profound knowledge of the different types of lubricants and their uses. This will prevent you from using the wrong lubricant or damaging the machine. Each type of lubricant has a specific application which is why knowing what a certain lubricant is made for is important for the health of the machine. This blog post highlights the different types of industrial lubricants commonly used in machinery and their purposes. Related topic: Know about the Basics of Automatic Lubrication System

Grease

Grease is a thick lubricant that is made by combining mineral oil and thickener. Lithium-based soaps are the most common thickeners, but there can be additional particles combined with the lubricants such as molybdenum disulfide, graphite, etc. At times, it also uses additional lubricants, like PTFE (Teflon). Since grease is much thicker than other types of lubricants, it adheres better to the surface. It also mixes well with other oil-based lubricants adding stickiness and allowing the lubricants to collect on the surface. Greases come in different thickness levels and work as a barrier to protect the surfaces from contaminants. The main uses of grease are:
  • They are ideal for lubricating linkages, chains, and bearings.
  • They are suitable if you want your lubricant to stick to the surface for a long time.
  • You want to seal out particles of dust from your machine.
However, grease is not suitable for parts which are fast-moving as grease can slow it down. Such thick grease will affect the mechanism, and thus, your machinery won’t function well.

Penetrating lubricants

Such types of lubricants are used for the protection of numerous stuck-bolt combatants. They cannot be used as long-lasting lubrication, and their only use is for infiltrating tiny cracks, adding lubrication, and breaking up rust. They are very thin and are often used to remove chewing gum from a surface or to loosen stuck nuts or bolts covered in rust or years of debris.

Oil

Oils are thin lubricants that are made of long polymer chains with some extra additives. Some antioxidants will keep the oil away from oxidation while some corrosion inhibitors are responsible for stopping the corrosion. It can be useful in long chains as it develops a slippery barrier between them. Such lubricants have a high boiling point, and a low freezing point, and have high resistance to oxidation and wear. Oil is a great lubricant when you don’t have to use grease and is ideal for lubricating small elements without disturbing anything else.

Dry Lubricants

The last type of lubricant is a dry lubricant that comes under the category of solid lubricants. They are a great alternative to oil and grease. They also help to protect those materials that attract dust and dirt. There are specific types of lubricants present in dry lubricants, such as silicon, molybdenum, graphite, PTFE. These tiny particles make dry lubricants super slippery. Dry lubricants are ideal for use on threaded rods, locks, hinges, or tiny parts that can’t be gunked up with grease. Moreover, they are also suitable for surfaces that have to be exposed to extremely high heat or pressure.

Get All Types Of Lubricants From Micro-Lube

Getting the right kind of lubricant is necessary to make your machines work fine for a long period. Micro-Lube is one of the finest hubs for every kind of lubricant along with various other oil and filtration product ranges. We are your trusted industrial lubricants supplier offering you a wide range of lubricants and other services. We ensure we fulfill your needs and requirements entirely and precisely. If you want to get in touch with us, contact us here.

What Does A Change In Your Oil Level Mean?

What Does A Change In Your Oil Level Mean One of the most basic ways that you can check your machines and equipment is to check its oil levels. Your machine’s oil levels are the most important part of your equipment because if its levels are too low or high they can cause damage to your machine. If the oil level is low in your machine then issues such as heat, friction, and boundary conditions may persist. On the other hand, if the oil levels are too high it can cause problems like oxidation, fluid friction, and excess heat. So, you must check the oil levels of your machine regularly and maintain a balanced oil level in your machine. You can use an oil monitoring system to keep track of the oil levels of your machine. In this blog post, we outline some of the key factors that could lead to an increase or decrease in the oil levels of your machinery.

Leaks

One of the most common concerns with fluctuating oil levels is generally leaks. Oil leaks can be easily detected if a proper inspection is done. Through proper inspection you will be able to detect the decrease in the oils levels or pressure. When inspecting, if you see a decrease in the levels of the sight glass, pressure gauge, or level gauge you will have to take immediate action to avoid damage. By taking action you will be able to identify the location of the leak and also its size and severity, this will help you avoid more damage to the machine. If the leak requires a long-term fix then the best time to address the issue would be during an outage or turnaround. Oil leaks often recur on the same equipment over time and can be easily spotted by the use of saturated mats placed below the source of the leak. If all of this is happening on your site then it’s time that you address the issue. If you perform oil level inspection regularly then you will be able to understand which assets are prone to leaks and which machines have recently been maintained and how critical the leak is.

Vapourization

Vaporization is another less likely cause of lowered oil levels. Vaporization occurs mostly in high-temperature applications as in these applications there is less dense hydrocarbon dispersion and that results in a change in the viscosity of the oil level. If this type of issue is identified through in-field or laboratory oil analysis, then the most vital part will be good communication between the individual who conducted the analysis and the one who is reviewing the oil analysis reports, especially during shift turnovers, lubrication meetings, and work order documentation.

Improper Filling Practices

The main worry with a low oil level is with the reservoirs and sumps, but a level that is too high is concerning as well. If the lubrication is filled improperly in the system then it can lead to fluid friction, if this issue is not addressed timely it can result in oxidation. Improper filling practices can also cause boundary conditions if the oil levels are too low. Hence, it is very important to understand and review the filling practices being used in your facility. Are there any preventive maintenance tasks or work orders that need to be checked on a yearly basis? Are all the level indicators properly marked? Is there any documentation for in-field re-filling practices? You will have to monitor the filling practices at your facility keenly because if the filling practices are poor they can lead to serious damage to your equipment.

Contamination

Contamination is the last consideration for an increase in oil levels. Factors like seal and cooler leaks, cross-contamination, process chemicals, and even moisture ingression can lead to an increase in oil levels. It is very difficult to identify contamination in the field, therefore good communication between the individuals reviewing the oil analysis reports and in-field inspectors is very important.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers’ confidence in our products and services. At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Contact us for more information.

Ways To Improve Lubrication Handling and Storage

If you want your lubrication program to work effectively and provide maximum return on investment, then you have to consider the whole gamut of lubrication. You have to pay proper attention to the program from its receiving to the application. There are many missed opportunities throughout this whole process, which if utilized can increase the equipment productivity and maximize the returns on your investments. Many industries and facilities are unaware of the danger improper lubricant storage and handling can bring and how it can affect the equipment’s reliability and lifespan. Proper lubrication is not only about the right amount at the right time at the right place, but it is also about keeping lubricants clean, cool, and properly identified. Industrial lubricants are dangerous and hazardous; they need proper handling and storage in order to protect the whole facility from any mishap. In this blog post, we will outline the best practices for the proper handling and storage of lubricants. Related blog: Know about the Basics of Automatic Lubrication System

Lube Room

If you want a successful lubrication program, you will need a properly designed lube room. A fully functional, expandable, and safe lube room is important for the popper handling of lubrication. The lube room will provide all the necessary handling and storage requirements that you will need to run a successful lube program. The lube room should be designed in such a way that it is able to provide maximum storage capacity without allowing for too much bulk oil and grease storage. By limiting the amount of bulk oil and grease storage you will be able to use the oils in a timely manner. While designing your lube room there are few important features that you should consider such as limited access doors. This type of door will tell you when a lube technician enters and leaves the room. There should be visible landing areas for the new lubricants which will allow you to log all new lubricant deliveries. And lastly, the lube room should have enough space for fireproof storage cabinets.

Quality Control

Quality control is one of the most important factors that make a lubricant program successful. So, your lubricants should be checked and verified when delivered by lubricant suppliers. This will ensure that the products you received are the original ones. This will also help you to ensure that the cleanliness of your lubricants is up to mark. The best way to ensure that your lubricants are meeting the standards is through using tool oil analysis. Oil analysis is a powerful tool and reveals the following things about lubricants.
  • Quality of base stocks
  • Additive quality and concentration
  • Lubricant performance properties
  • Thickener performance properties (grease)

Bulk Oil Storage

Most of your attention should be given to bulk storage because most contamination happens due to improper bulk storage. Whether you are storing your lubricants in a 20,000-gallon tank or in a 55-gallon drum you need to make sure the quality of your products is not tainted by contamination. To ensure that the lubricants stay in optimum condition, you will need to determine how much lubricant should be stored at one time. Here are a few steps that can be employed to help you aid this process.
  • Determine the lubricants consumption rate. In order to ensure that the right amount of lubricant is being stored at the facility, you will have to determine its consumption rate. The consumption rate will depend on the industry and equipment, other factors such as leaks and excessive drain will also contribute to the consumption.
  • The next step is to determine the storage capacity. The amount of required storage capacity will depend on the consumption of the lubricants. When there is proper storage capacity it will maximize the shelf life and will also allow a certain amount of excess lubricants to be stored for emergency situations.
  • Then you will have to determine the lubricants supplier turnaround time. The turnaround time of lubricant suppliers should be a metric in helping determine the number of lubricants stored. Because if there is a long time interval between deliveries then you could run into a shortage of products.
The aforementioned steps will help ensure the best bulk oil storage resulting in a successful lubrication program.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication Company with international experience and a genuine commitment to professional, affordable, and personalized service to our diverse customers. Our staff has over ten years of “hands-on” experience in conveyor and chain lubrication which has earned our customers confidence in our products and services. At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Contact us for more information.

4 Ways To Increase The Lifespan Of Your Heavy Machinery

4 Ways To Increase The Lifespan Of Your Heavy Machinery Machines are an important part of mining projects and manufacturing units. No business wants to experience machine downtime as it affects its product manufacturing process and causes an additional monetary load. Keeping these heavy machines in working order is crucial for businesses globally. Unplanned downtime comes with enormous financial costs and may even cause your business to lose its competitive edge. Heavy machinery is the backbone of the manufacturing and mining business. Proper care of these machines will not only save you money but will also protect your workers from any mishap. Machine breakdowns are not just costly but also compromise the safety of your workers. Preventive maintenance ensures better performance, saves fuel and energy consumption, and nurtures a safe work environment. Here are 4 tips to help you maintain your heavy machines and increase their longevity.

Regular Lubricant Replacement

Lubricants increase the efficiency of machines and keep them in good working order. All heavy machines depend on lubricants to work effectively. Lubricants reduce the friction around the moving parts of the machine, which results in less wear and tear. Lubricants also help prevent soot build-up and keep the interior of the machines clean. Regular lubricant replacement is the first and the most important thing to maintain when performing maintenance checks. This will help you keep your machine in good working condition. While doing a maintenance check, keep the following in mind:
  • Check the lubricant level frequently. Also, look for excessive grease build-up and oil seal leaks regularly.
  • It’s important that you use the right amount of lubricant. Using too little lubricant will run the risk of increased friction. Whereas, using excessive lubricant, can cause build up grease and cause performance issues.
  • Make sure that you use the lubricant that is prescribed in the operations manual and recommended by the manufacturer.

Clean The Machine Thoroughly

Cleaning the machine thoroughly is as important as maintaining the lubricants levels. Thorough cleaning of your machine will increase its lifespan. Dirt, debris, and soot can clog filters, seals, cooling fans, and vents, decreasing the overall performance of your machine. The easiest way to clean your machine is with a water hose that will forcefully remove the dust and debris from your machine. However, there are few parts of the machine such as its iron chains and pins that are difficult to clean with a water hose. You will have to use special cleaning methods like pressure or power washing to clean such parts of your machine.

Check For Wear And Tear

Different factors can cause wear and tear over time such as accidents, aging, and the environment. Even if you take all the precautionary measures you can not avoid aging, with time the machines parts will start to age. Aging will affect almost all the critical components of your machine. By checking for wear and tear you will be able to change the affected parts of your machine and increase the overall lifespan of your machine.

Train Your Employees

Most wear and tear is caused by incompetent employees who do not know how to operate a machine. Unskilled employees can also cause equipment failures and injuries. An incompetent employee can cause damage to your machines and business. So it’s very important that you train your employees. Make sure all your employees know how to operate heavy machinery, what the emergency action plan is, and which safety precautions they should take when operating the machine. Training your employees is key to ensure the longevity of your equipment.

Conclusion

Heavy equipment is a substantial financial investment. The aforementioned tips will help you maintain your heavy equipment and increase its lifespan.

About Micro-Lube

Micro-Lube is a full-service conveyor lubrication company, we provide professional, affordable, and personalized service to our diverse customers. We offer a complete range of lubricants and help you make and implement an effective lubrication program. For more information, visit our website.

Why Monitoring Of Oil Condition Is Important?

Why Is Oil Condition Monitoring Important Machines in mechanical industries require constant observation and the right technical skills to monitor its performance. Any small negligence can lead to catastrophic failure and costly damages to the industry and to the country’s economy. The oil condition monitoring process is important to identify contaminants, degraded quality, and the expired life of a lubricant. This can help in timely changing the lubricant of the machine, thereby significantly reducing the chances of machine failure. Mechanical industries are an important asset and must be protected at all costs. Therefore, the process of monitoring oil condition plays an important role in evaluating the machines’ quality and performance. In this blog we discuss the importance of oil condition monitoring in the mechanical industry.

What Is Oil Condition Monitoring?

The main goal of the oil condition monitoring process is to study the changes in the performance of the machine that is caused due to the changes in the quality of the oil operating it. Considering this, you can assess the oil on different levels and properties and check its contamination level and chemical content. These results are then used to evaluate further properties and conclude whether it is suitable for the machine. Monitoring of Oil condition is widely used in the oil and gas industry to detect leaks in vessels and pipelines.

Importance Of Conducting The Oil Condition Monitoring Process

Machine failure can lead to significant downtime and loss of production. This not only affects the operations of your company but also its reputation.  is just as important a process as manufacturing your products. There are some significant reasons for opting for this process, and many companies have made it a part of their procedures.

Reducing Downtime

The main goal of any company is to gain a profit from their manufactured products without any downtime. In such cases, the oil condition monitoring process is essential to detect any issues in the early stages and reduce any probability of failure. This step reduces downtime and enhances maintenance resources, thereby increasing your profit.

Saves You Money

If the issues with your machine are not catered to, it can lead to bigger problems and cause more damage to your machine. The oil condition monitoring process saves you money by preventing secondary damage. This non-intrusive process is, thus, a savior for your machines allowing for long-term productivity.

Simplifies The Decision-Making Process

The process of oil changes, bleed, feed, top-offs, etc., is often difficult due to the changes in trends and the oil’s critical properties and lack of proper methods. However, the oil condition monitoring process simplifies this decision-making process. This method helps detect underlying problems with the oil so that you can change it on time.

How To Prevent Oil Contamination?

Protecting your machine’s oil from contamination can be achieved using various methods. The most important one is to use good quality oils that can last long without developing any problems. They must be stored in the right conditions, such as in sealed metal drums, to keep moisture out. Moreover, investing in the right technology to avoid contamination is also necessary.

Conclusion

Periodic oil analysis can bring about significant differences in the reliability of your machines. The oil condition monitoring method helps in the oil assessment and checking it for its quality and operational capacity. Many industries, such as energy, mining, rail, marine, etc., have started to adopt an online oil monitoring program to detect problems in their early stages.

About Micro-Lube

At Micro-Lube, you can find a wide range of lubricants for almost any kind of machine. We help you provide you with the best lubricant for your machines and several other products related to filtration, dispensing, chain, conveyor, and more. Contact us for more information.

Possible Causes Of A Noisy Bearing

Possible Causes Of A Noisy Bearing Bearings are a significant component of any piece of rotating machinery. Their primary function is to support the rotating shaft whilst reducing friction to help smoothen motion. Bearings are a small yet important part of any machine. They carry the body weight of the machine and the production load. Since they are well hidden inside the body of the machine they are often overlooked, despite being the main reason for smooth production. The only time we give them attention is when they start producing noise. This noise is often an indication that the bearings are about to fail. To avoid such scenarios, you should conduct regular inspections of your machine. Your bearings are a vital part of your machine and should be given proper attention to ensure the smooth running of your machinery. Possible reasons for a noisy bearing include contamination, corrosion, lubrication failure, etc. In this blog post, we will talk about some of the possible causes of a noisy bearing.

Lubrication Failure

The most common reason behind noise coming out of your machine is that the lubrication you have used has failed. Lubrication failure means that either you have used an improper lubricant or have not applied the lubricant correctly. If the rolling elements of your machine have discolored, this means the lubrication has failed. Sometimes while applying a lubricant other particles mix with it causing your machine’s bearings to fail. The best way to avoid lubrication failure is to buy industrial lubricants from a professional company that deals with lubricants. Also, avoid grease loss, and follow the appropriate relubrication intervals to ensure the longevity of your machine’s bearings.

Corrosion

Due to low-quality grease, moisture, acid, a corrosive environment, and condensation from excessive temperature the bearing can fail. All of this causes corrosion to the finely finished surfaces of the bearing. The increased vibrations as well as red and brown stains on the rolling elements of your machine indicate corrosion. To avoid corrosion you need to buy quality lubricants and direct the corrosive fluids away from the bearings areas. If you cannot avoid corrosive elements from reaching your bearings, use stainless steel to protect your bearings.

Contamination

When other elements such as dirt, dust, steel chips from dirty tools, or contaminated areas mix with the lubrications they cause contamination. Contamination causes the smooth surface of the bearings to corrode. To avoid contamination, filter the lubrication, and clean your work area and tools. This will help you to reduce the risks of breaking your machine’s bearings.

Incorrect Mounting

Improper mounting is another reason for a noisy bearing. When the mount is not done correctly it can result in premature failure. To avoid this you need to follow proper mounting instructions and give training to all your employees so that everyone knows the difference between a properly and improperly installed mount.

Fatigue

Fatigue can be caused due to multiple reasons such as overload, tight inner-ring fix, and using your bearings beyond their life expectancy. To avoid this you need to check your machine, and look for signs of fatigue and change your bearings after its calculated fatigue life.

Overheating

Overheating is usually caused by improper lubrication and excessive operating temperatures. High temperatures can cause grease to leak and mix with the lubrication reducing its efficiency. Higher temperatures also lessen the hardness of the metal, causing early failure. To mitigate overheating use a proper cooling system and make adequate heating paths.

Final Word

Proper inspections and the usage of quality industrial lubricants will help you avoid breaking your machine’s bearings. Lubricants play an important role in the protection of your machinery. They increase the lifespan and efficiency of the machinery. Low-quality lubricants can damage your machinery. So, it’s vital that you buy your industrial lubricants from a well-known company.

About Micro-Lube

Micro-Lube is one of the most experienced lubricant providers in Edmonton. We offer a complete range of lubricants and help you make and implement an effective lubrication program. For more information, contact us to our experts.

What Must A Bulk Storage System Have To Properly Protect Its Lubricants?

What Must A Bulk Storage System Have To Properly Protect Its Lubricants When we talk about large industrial facilities, the consumption of industrial lubricants is very high. It is not feasible for them to buy lubricants in smaller volumes. It is a usual practice for industrial owners to buy industrial lubricants in bulk. But along with this comes the challenge of how to store the lubricants in a properly selected and maintained bulk storage system. An effective bulk storage system must contain certain elements, which are discussed below.

Enough Space

A bulk storage system must have enough space to accommodate the required quantity of containers containing the lubricants. You must keep in mind that there needs to be ample space for the staff and oil dispensing equipment to pass through the containers. The selection of the bulk storage place is crucial for the efficient use of the lubricants. A lack of space will increase the chances of accidents, collisions, and consequently spilling. There has to be ample space to move the containers and other equipment to keep operations running smoothly.

Appropriate Temperature

The bulk storage space must also have a suitable temperature. For lubricants, there is a specific range of temperature from 0 to 25 degrees celsius. This is considered to be the ideal range for a lubricant. Another point to consider here is that direct exposure to sunlight can affect the color and appearance of the lubricants. So, the storage place must not let in direct sunlight.

Contamination Free Containers

You must be a hundred percent sure that the containers you are using to store your lubricants are contamination-free. There must not be any dust, used lubricants, water, or any other substance that can deteriorate the purity of the lubricant. This can reduce or even completely ruin the performance of your lubricants. Using appropriately cleaned and maintained containers ensures that the lubricants remain in their original pure state. Keeping your lubricants contamination-free, allows them to remain useful and efficient for your machinery.

Controlled Environment

The environment of your bulk storage place must be in your control. There must be known elements which you can control that you can either stop or use to affect your lubricants’ strength and purity. You must keep any harmful elements away from your storage place to ensure the enhanced lifespan of your lubricants. The temperature, light, humidity levels, and other weather and climate conditions must be under your control. This way, you can ensure that the lubricants will not lose their integrity and strength. It is crucial to keep your lubricants in their original state to perform at their best when put in the machinery through a proper oil dispensing system.

Trained Staff Members

After ensuring all the things mentioned above, you need to have trained and capable staff who can maintain your storage space. The most crucial thing to ensure is that you check the expiry dates of your lubricants. Buying lubricants and keeping in mind their requirements and date of expiry is their main job. They are the ones who will keep a constant check on which lubricant is for which machinery. Properly inspecting the storage place and ensuring nothing happens to the lubricants is the job of capable and responsible staff members. You can’t afford to buy expensive industrial lubricants and leave them in a storage place on their own. Having no one experienced and responsible enough to take care of your lubricants can prove costly. To prevent your lubricants from being wasted, you need trained and experienced staff to look after your lubricants and the entire storage space. This will help prevent the loss and damage of your lubricants and the storage space too. Micro-Lube is one the most trustworthy industrial lubricant providers in the Edmonton region. We have a complete range of products and offer oil filtration, dispensing, and storage products and solutions. To get in touch with us, click here.

Top 5 Ways To Conserve Lubricants In An Industrial Facility

For industries, conserving their resources and making sure there is no wastage of any kind is critical. The resultant cost saving helps businesses a great deal and also helps to build a profit. This blog talks about the top five ways you can conserve your lubricants in an industrial facility. Let’s have a look at the top ways you can achieve the efficient conservation of your lubricants.

Analyzing The Lubricant

Lubricant analysis holds a key position in conserving a lubricant and making full use of it. Lubricant experts can help you determine which lubricants have passed their life expectancy and which ones can still serve you for some more time. The lubricant’s health is checked, the experts base their decision on it, and decide whether you should replace the lubricant or keep on using it for some more time. Proper and accurate analysis helps the experts make the right decision. If the lubricant still has some life in it, it will not be wasted but used to its optimum for the business.

Storing And Organizing The Lubricants Properly

Storing and organizing the lubricant professionally and carefully helps conserve the lubricants and avoid wastage. Proper usage of the lubricant is only possible when you store and organize them according to a proper lubrication plan. The lubricants that will be in use shortly need to be more easily accessible and available than those that are not used as often. Similarly, keeping the storage place contamination-free is another critical aspect of storing and organizing the lubricants. Steps like these help conserve the lubricants in an industrial facility where accidents, slips, and falls can be a norm.

Filtering The Lubricant

It is not only about replacing the old lubricant with a new one. The Filtration of a used lubricant also plays a vital role in a lubrication program. If there is some life left and the lubricant’s condition is not very bad, filtration can enhance its lifespan for a few weeks or even months. It increases the lifespan of the lubricant and cleans the machinery of metal particles and other types of contaminants and pollutants that become mixed with the lubricant over time. These particles and other dangerous elements can wear down the machinery if not washed out through filtration.

Using Automatic Lubrication Systems

Making the overall lubrication process efficient is key to getting the best results. One of the ways is to use an automated filtration system. These systems ensure there is no waste of the lubricants during the process. Moreover, there is no weakness or inefficiency in the process. The automation can bring in time efficiency and accuracy, and proper cleanliness of the lubricant to maximize the advantages and benefits of the entire process.

Designated Lubrication Experts

Despite all the efforts you make to keep the conservation of your lubricants efficient, it is the effort and time of human beings who will make all the difference at the end of the day. If you designate the right people with the right expertise and qualities, the results will be desirable. Having the right people with the right expertise, doing the right job allows things to happen swiftly and smoothly. If you have separate lubrication experts and responsible people to monitor the usage and execute the lubrication process, you will get the best results. Micro-Lube has been contributing to the industry with its high quality and wide variety of lubrication products. We ensure that we meet your diverse needs and requirements. We offer lubrication products, filtration systems, storage and dispensing services. Get in touch with us for more information about industrial lubricants and for industrial lubricants suppliers in Edmonton, Alberta, Canada.

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